Maintenance templates
Free PDF-ready maintenance checklist templates and forms for maintenance planners, technicians and facility managers. The collection covers the whole maintenance loop: a preventive maintenance checklist and schedule to plan the work, work order and job card templates to raise and close it, maintenance logs and service reports to record it, and asset registers, spare parts forms and calibration records for the assets behind it. It also includes service procedures for plant such as excavators, generators, forklifts and elevating work platforms, set by run hours or calendar interval. If you are starting from scratch, begin with the preventive maintenance checklist and a maintenance log for each asset. Download and use straight away, or digitise in MapTrack.
307 templates
MaintenanceMaintenance work order template
Free maintenance work order template. Raise, prioritise, action and close out planned and corrective maintenance against any asset. PDF-ready.
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MaintenanceWork request form
Free maintenance work request form. Capture the asset, fault, urgency and photos so requests become trackable work orders. PDF-ready.
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MaintenanceStandard maintenance procedure (SMP) template
Free standard maintenance procedure (SMP) template. Asset, criticality, tasks, frequencies, parts and permits for reliability programs. PDF-ready.
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MaintenanceMachine start-up and shut-down checklist
Free machine start-up and shut-down checklist. Safe sequence for plant: pre-start, running checks, shut-down and isolation. PDF-ready.
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ComplianceMaintenance audit checklist
Free maintenance audit checklist. Audit your maintenance system: work orders, PM compliance, spares, records and safety. PDF-ready.
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MaintenanceMaintenance handover report template
Free maintenance handover report template. Record completed scope, outstanding items, defects and as-left condition at handover. PDF-ready.
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MaintenanceShift handover report template
Free shift handover report template. Pass on asset status, jobs in progress, faults and outstanding actions between shifts. PDF-ready.
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MaintenanceReactive maintenance log
Free reactive maintenance log. Record breakdowns and corrective jobs with downtime, cost and recurring-fault flags. PDF-ready.
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MaintenanceMaintenance management plan template
Free maintenance management plan template. Set objectives, PM strategy, roles, KPIs and budget for your maintenance function. PDF-ready.
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MaintenanceEquipment downtime report template
Free equipment downtime report template. Track downtime events, causes, duration, cost impact and MTTR across your assets. PDF-ready.
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MaintenanceEquipment utilisation report template
Free equipment utilisation report template. Measure operating, idle and available hours and percentage utilisation by asset. PDF-ready.
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MaintenanceMachinery breakdown report template
Free machinery breakdown report template. Record the failure, root cause, repair, parts, cost and downtime of a breakdown. PDF-ready.
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MaintenanceEquipment service history template
Free equipment service history template. A consolidated lifetime service record for any asset, ideal for resale or audit. PDF-ready.
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MaintenanceMachine history card template
Free machine history card template. The master per-asset record: specs, warranty, lifetime maintenance events and costs. PDF-ready.
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SafetyEquipment isolation procedure template
Free equipment isolation procedure template. Isolate and verify zero energy across electrical, mechanical, hydraulic and stored sources. PDF-ready.
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Asset ManagementMRO inventory template
Free MRO inventory template. Manage maintenance spares with min and max levels, reorder points, criticality and suppliers. PDF-ready.
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MaintenancePlant commissioning checklist
Free plant commissioning checklist. Bring new fixed or mobile plant into service: install checks, function tests and handover. PDF-ready.
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Asset ManagementPlant management plan template
Free plant management plan template. Plan your plant fleet: ownership versus hire, maintenance, compliance, replacement and budget. PDF-ready.
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Asset ManagementEquipment lifecycle plan template
Free equipment lifecycle plan template. Manage assets from acquisition to disposal with whole-of-life cost and replacement triggers. PDF-ready.
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Asset ManagementPlant hire agreement template
Free plant hire agreement template. Set out parties, plant, rates, hire period, condition and responsibilities for dry or wet hire. PDF-ready.
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MaintenanceHydraulic system maintenance checklist
Free hydraulic system maintenance checklist. Check fluid, filters, hoses, cylinders, pumps and pressure for leaks and wear. PDF-ready.
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MaintenanceMining equipment maintenance checklist
Free mining equipment maintenance checklist. Engine, hydraulics, brakes, ROPS and FOPS, fire suppression and isolation checks. PDF-ready.
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MaintenanceAgricultural machinery maintenance checklist
Free agricultural machinery maintenance checklist. Tractors, harvesters and implements: engine, PTO, hydraulics, guards and tyres. PDF-ready.
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Asset ManagementEquipment handover checklist
Free equipment handover checklist. Walk around, record condition, accessories, documents and faults when transferring plant. PDF-ready.
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ComplianceCalibration record template (AU/NZ)
PDF-ready calibration record for measuring and test instruments. Covers instrument details, reference standards, as-found/as-left results and signatures.
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MaintenanceJob card template
Printable job card template and sample PDF. Capture job details, faults, findings, parts, labour, testing and technician or supervisor sign-off.
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MaintenancePreventive maintenance checklist
PDF-ready preventive maintenance checklist and PM sheet. Covers machine service details, filters, fluids, lubrication, belts, hoses, actions and sign-off.
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HVACHVAC maintenance checklist
PDF-ready HVAC service and inspection form. Covers filters, evaporator and condenser coils, refrigerant, electrical, drainage and performance readings.
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MaintenanceTool repair / service request form
PDF-ready tool repair and service request form. Covers fault description, urgency, photos, parts needed and repair outcome. Free to download.
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SafetyLOTO / isolation checklist
PDF-ready lockout/tagout and isolation checklist. Covers energy sources, isolation points, lock placement, try-start verification and de-isolation.
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MaintenanceVehicle annual service record
PDF-ready vehicle annual service record. Covers engine oil, filters, coolant, brakes, steering, suspension, electrical and road test. Free to download.
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MaintenanceService interval checklist (10k / 20k km)
PDF-ready vehicle service interval checklist for 10,000 km and 20,000 km scheduled services. Covers engine oil, filters, fluids, brakes and tyres.
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FleetTyre & rim inspection form
PDF-ready tyre and rim inspection form. Covers tread depth, wear pattern, sidewall condition, inflation pressure, rim damage and valve condition.
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MaintenanceBattery test & replacement record
PDF-ready battery test and replacement register. Covers CCA test, voltage readings, load test result, replacement details and warranty. Free to download.
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MaintenanceAir compressor inspection checklist
PDF-ready air compressor inspection checklist. Covers tank, pressure gauge, safety valve, drain, belts, hoses, air filter, oil level and electrical.
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SafetyTag-out / out-of-service notice
PDF-ready tag-out and out-of-service notice template. Covers reason for tag-out, hazard description, tagged by, date/time and authorised return.
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ComplianceTorque wrench calibration log
PDF-ready torque wrench calibration log. Covers instrument details, test points at 25%/50%/75%, as-found and as-left readings and technician sign-off.
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MaintenanceRoller door / industrial door inspection checklist
PDF-ready roller door and industrial door inspection checklist. Covers panels, tracks, springs, cables, seals, motor, safety photocells and manual release.
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MaintenanceEquipment maintenance log
PDF-ready equipment maintenance log. Record service date, work performed, parts replaced, technician and next service due for each asset.
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MaintenanceVehicle maintenance log
PDF-ready vehicle maintenance log. Track every service event, repair, parts replacement and cost per vehicle in one register. Free to download.
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MaintenanceBuilding maintenance checklist
PDF-ready building maintenance checklist. Covers structure, roof, plumbing, electrical, HVAC, fire safety, grounds and common areas. Free to download.
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MaintenanceFacility maintenance checklist
PDF-ready facility maintenance checklist. Covers mechanical systems, electrical, plumbing, HVAC, lighting and safety equipment. Free to download.
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MaintenancePreventive maintenance schedule
PDF-ready preventive maintenance schedule template. Plan weekly, monthly, quarterly and annual PM tasks across all equipment and assets. Free to download.
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MaintenanceMaintenance SOP template
PDF-ready maintenance standard operating procedure (SOP) template. Document step-by-step procedures, safety requirements and sign-off. Free to download.
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Asset ManagementAsset register template
PDF-ready, spreadsheet-friendly asset register template. Track asset IDs, QR/barcode labels, location, value, condition, custodian and maintenance.
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MaintenanceField service report
PDF-ready service report template and sample format for field technicians. Record work performed, parts, time on site, photos, follow-ups and customer sign-off.
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MaintenanceHeavy equipment maintenance checklist
PDF-ready heavy equipment maintenance checklist. Covers engine, hydraulics, undercarriage, tracks, electrical, filters and structural components.
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MaintenanceExcavator 250-hour service procedure
PDF-ready excavator 250-hour (minor) service procedure. Covers engine oil, filters, grease points, hydraulics and track tension. Free to download.
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MaintenanceExcavator 500-hour service procedure
PDF-ready excavator 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, fuel filter and undercarriage measurement.
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MaintenanceExcavator 1000-hour service procedure
PDF-ready excavator 1000-hour (major) service procedure. All 500-hour tasks plus hydraulic oil change, coolant flush, final drive oil and injectors.
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MaintenanceWheel loader 250-hour service procedure
PDF-ready wheel loader 250-hour (minor) service procedure. Covers engine oil, filters, hydraulic oil level, tyre pressure, grease points and coolant.
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MaintenanceWheel loader 500-hour service procedure
PDF-ready wheel loader 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, fuel filter, transmission oil and brakes.
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MaintenanceSkid steer 250-hour service procedure
PDF-ready skid steer / bobcat 250-hour (minor) service procedure. Covers engine oil, filters, hydraulic oil level, drive chain tension and grease points.
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MaintenanceSkid steer 500-hour service procedure
PDF-ready skid steer / bobcat 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, fuel filter and drive motor oil.
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MaintenanceForklift 250-hour service procedure
PDF-ready forklift 250-hour (minor) service procedure. Covers engine oil, filters, hydraulic oil level, mast chain lubrication, tyres and brakes.
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MaintenanceForklift 500-hour service procedure
PDF-ready forklift 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, transmission oil, mast rollers and spark plugs.
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MaintenanceForklift 1000-hour service procedure
PDF-ready forklift 1000-hour (major) service procedure. All 500-hour tasks plus hydraulic oil change, transmission oil change and brake overhaul.
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MaintenanceGenerator 250-hour service procedure
PDF-ready generator 250-hour (minor) service procedure. Covers engine oil, filters, coolant level, fuel/water separator, battery and belt tension.
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MaintenanceGenerator 500-hour service procedure
PDF-ready generator 500-hour (intermediate) service procedure. All 250-hour tasks plus fuel filter, air filter replace, coolant test and fan belt.
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MaintenanceGenerator 1000-hour / annual service procedure
PDF-ready generator 1000-hour (annual/major) service procedure. All 500-hour tasks plus coolant flush, injector service, valve clearance and turbo.
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MaintenanceLight vehicle / van 10,000 km service procedure
PDF-ready light vehicle and van 10,000 km (minor) service procedure. Covers engine oil, filter, tyre rotation, fluid top-ups, brakes and battery.
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MaintenanceLight vehicle / van 100,000 km service procedure
PDF-ready light vehicle and van 100,000 km (major) service procedure. Covers timing belt, spark plugs, transmission, differential and coolant flush.
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MaintenanceAir compressor 250-hour service procedure
PDF-ready portable air compressor 250-hour (minor) service procedure. Covers engine oil, filters, receiver tank, safety valve, belt tension and hoses.
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MaintenanceAir compressor 500-hour / annual service procedure
PDF-ready air compressor 500-hour (annual) service procedure. All 250-hour tasks plus separator element, safety valve pop test and tank inspection.
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MaintenanceWater cart 250-hour service procedure
PDF-ready water cart 250-hour (minor) service procedure. Covers engine oil, filters, spray bars, water pump, tank inspection, hydraulics and grease points.
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MaintenanceWater cart 500-hour service procedure
PDF-ready water cart 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, transmission oil, water pump seals and brakes.
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MaintenanceLighting tower 250-hour service procedure
PDF-ready lighting tower 250-hour (minor) service procedure. Covers engine oil, filters, mast mechanism, light heads, auto-start test and earthing.
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MaintenanceLighting tower 500-hour / annual service procedure
PDF-ready lighting tower 500-hour (annual) service procedure. All 250-hour tasks plus mast winch service, lamp replacement and full electrical test.
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MaintenanceEWP / boom lift quarterly service procedure
PDF-ready EWP servicing procedure for quarterly provider visits. Covers hydraulics, platform controls, emergency descent, turntable and service records.
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MaintenanceEWP / boom lift annual service procedure
PDF-ready annual EWP servicing checklist. Covers repair-cost evidence, structural inspection, NDT, load moment recalibration and provider sign-off.
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MaintenanceTrailer annual service procedure
PDF-ready trailer annual service procedure for flat top, drop deck and general purpose trailers. Covers coupling, brakes, bearings, tyres and suspension.
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MaintenanceTruck / heavy vehicle 15,000 km service procedure
PDF-ready truck and heavy vehicle 15,000 km (minor) service procedure. Covers engine oil, filters, grease driveline, brakes, tyres and battery.
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MaintenanceTruck / heavy vehicle 100,000 km service procedure
PDF-ready truck and heavy vehicle 100,000 km (major) service procedure. All 15,000 km tasks plus coolant flush, transmission, diff oil and brake reline.
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MaintenanceConveyor belt 250-hour service procedure
PDF-ready conveyor belt 250-hour (minor) service procedure. Covers belt tension, tracking, rollers, pulleys, scrapers, motor/gearbox and guards.
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MaintenanceConveyor belt 1000-hour / annual service procedure
PDF-ready conveyor belt 1000-hour (annual) service procedure. All 250-hour tasks plus gearbox oil change, motor service, roller replacement and switchgear.
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MaintenanceScissor lift quarterly service procedure
PDF-ready scissor lift quarterly service procedure. Covers battery, hydraulics, controls, emergency descent, scissor pins and pothole protection.
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MaintenanceScissor lift annual service procedure
PDF-ready scissor lift annual service procedure. All quarterly tasks plus structural inspection, pin wear measurement and overload recalibration.
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ComplianceScissor lift 10-year major inspection checklist
PDF-ready scissor lift major inspection planning checklist. Covers critical-component scope, appropriate testing, corrective actions and competent-person reporting.
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ComplianceEWP 5-year enhanced periodic inspection checklist
PDF-ready EWP enhanced periodic inspection programme checklist. Plan critical-component coverage, evidence, appropriate testing and competent-person sign-off.
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ComplianceCrane 10-year major inspection checklist
PDF-ready crane 10-year major inspection checklist per AS 2550.1. Covers structural NDT, mechanical components, load testing and recertification.
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MaintenanceMobile pump monthly inspection checklist
PDF-ready mobile pump monthly inspection checklist. Covers engine, priming, suction/discharge, seals, guards and operational testing for dewatering and trash pumps.
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MaintenanceTelehandler 250-hour service procedure
PDF-ready telehandler 250-hour (minor) service procedure. Covers engine oil, filters, hydraulics, boom slides, grease points, tyres and outriggers.
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MaintenanceTelehandler 500-hour service procedure
PDF-ready telehandler 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, transmission oil, brakes and axle oil.
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MaintenanceRoller / compactor 250-hour service procedure
PDF-ready roller and compactor 250-hour (minor) service procedure. Covers engine oil, filters, hydraulics, drum condition and vibration system.
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MaintenanceRoller / compactor 500-hour service procedure
PDF-ready roller and compactor 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, vibration bearings and drum seals.
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MaintenanceConcrete pump 250-hour service procedure
PDF-ready concrete pump 250-hour (minor) service procedure. Covers engine oil, hydraulic filter, boom inspection, pipework, hopper and outriggers.
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MaintenanceDozer / bulldozer 250-hour service procedure
PDF-ready dozer and bulldozer 250-hour (minor) service procedure. Covers engine oil, filters, blade cylinders, cutting edge and undercarriage.
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MaintenanceDozer / bulldozer 500-hour service procedure
PDF-ready dozer and bulldozer 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, final drive oil and steering clutch.
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MaintenanceGrader 250-hour service procedure
PDF-ready motor grader 250-hour (minor) service procedure. Covers engine oil, filters, blade/moldboard, circle and turntable, articulation joint and tyres.
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MaintenanceGrader 500-hour service procedure
PDF-ready motor grader 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, transmission oil and steering.
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MaintenanceCrane 250-hour service procedure
PDF-ready mobile crane 250-hour (minor) service procedure. Covers engine oil, filters, wire ropes, hook, boom sections, slew bearing and outriggers.
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MaintenanceCrane 500-hour service procedure
PDF-ready mobile crane 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, wire rope measurement and sheave inspection.
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MaintenanceDrill rig 250-hour service procedure
PDF-ready drill rig 250-hour (minor) service procedure. Covers engine oil, filters, drill head, mast/feed system, rod handling and dust collector.
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MaintenanceDrill rig 500-hour service procedure
PDF-ready drill rig 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, drill head gearbox oil and compressor oil.
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MaintenanceDump truck / ADT 250-hour service procedure
PDF-ready dump truck and ADT 250-hour (minor) service procedure. Covers engine oil, filters, transmission, differentials, dump body hydraulics and tyres.
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MaintenanceDump truck / ADT 500-hour service procedure
PDF-ready dump truck and ADT 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, transmission oil, brakes and steering.
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MaintenanceConcrete mixer truck 250-hour service procedure
PDF-ready concrete mixer truck 250-hour (minor) service procedure. Covers engine oil, drum drive hydraulics, drum rollers, ring gear and chutes.
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MaintenanceScraper 250-hour service procedure
PDF-ready wheel tractor-scraper 250-hour (minor) service procedure. Covers engine oil, filters, bowl cutting edge, apron mechanism and grease points.
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MaintenanceHVAC chiller quarterly service procedure
PDF-ready HVAC chiller quarterly service procedure. Covers refrigerant charge, compressor inspection, condenser coils and evaporator temperatures.
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MaintenanceHVAC chiller annual service procedure
PDF-ready HVAC chiller annual service procedure. All quarterly tasks plus refrigerant leak test, compressor oil analysis and tube testing.
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MaintenanceBoiler monthly service procedure
PDF-ready boiler monthly service procedure for steam and hot water boilers. Covers safety relief valve, water level controls and burner inspection.
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MaintenanceBoiler annual service procedure
PDF-ready boiler annual service procedure. All monthly tasks plus internal inspection, hydrostatic test, burner service, refractory and AS 3788 compliance.
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MaintenanceCooling tower quarterly service procedure
PDF-ready cooling tower quarterly service procedure. Covers fill media, water treatment, drift eliminators, fan motor and Legionella risk management.
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MaintenanceCooling tower annual service procedure
PDF-ready cooling tower annual service procedure. All quarterly tasks plus fill media replacement, fan overhaul and gearbox oil change.
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MaintenanceFire pump weekly test procedure
PDF-ready fire pump weekly test procedure, for runs between AS 1851-2012 routine services. Covers pump start test, suction/discharge pressure, packing gland check and diesel engine checks.
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MaintenanceFire pump annual service procedure
PDF-ready fire pump annual service procedure: all weekly items plus full flow test, performance curve and impeller inspection. Check it against AS 1851-2012 Section 3.
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MaintenanceFleet maintenance checklist
PDF-ready fleet maintenance checklist. Covers daily, weekly and monthly inspection tasks for vehicles and equipment. Free to download.
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MaintenanceGenerator maintenance checklist
PDF-ready generator maintenance checklist. Covers diesel and portable generators: fuel, oil, coolant, electrical and load testing. Free to download.
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MaintenanceOverhead crane monthly inspection procedure
PDF-ready overhead crane monthly inspection procedure. Covers wire ropes, hook, brakes, trolley, controls, limit switches, electrical and lubrication.
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MaintenanceOverhead crane annual service procedure
PDF-ready overhead crane annual service procedure. All monthly items plus wire rope measurement, brake overhaul, structural NDT and AS 1418 load test.
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MaintenanceCentrifugal pump quarterly service procedure
PDF-ready centrifugal pump quarterly service procedure. Covers bearing temperature, vibration, mechanical seal, coupling alignment and motor amps.
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MaintenanceCentrifugal pump annual service procedure
PDF-ready centrifugal pump annual service procedure. All quarterly tasks plus impeller inspection, wear ring measurement and mechanical seal replacement.
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MaintenanceElectric motor quarterly service procedure
PDF-ready electric motor quarterly service procedure. Covers bearing temperature, vibration, running amps, terminal box, cooling fan and lubrication.
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MaintenanceElectric motor annual service procedure
PDF-ready electric motor annual service procedure. All quarterly tasks plus insulation resistance test, vibration analysis and bearing replacement.
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MaintenanceWelding machine quarterly service procedure
PDF-ready welding machine quarterly service procedure. Covers power cable, leads, wire feeder, gas system, torch, earth clamp and interior cleaning.
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MaintenancePallet jack quarterly service procedure
PDF-ready pallet jack quarterly service procedure for manual and electric pallet jacks. Covers forks, wheels, hydraulic pump, handle and battery.
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MaintenanceElevator / lift quarterly service procedure
PDF-ready elevator and lift quarterly service procedure. Covers doors, safety edge, car interior, levelling, emergency phone, controller and guide rails.
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MaintenanceElevator / lift annual service procedure
PDF-ready elevator and lift annual service procedure. All quarterly tasks plus traction system, hydraulic system, door operator and AS 1735 load test.
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MaintenanceEmergency standby generator monthly test procedure
PDF-ready standby generator monthly test procedure per NFPA 110. Covers automatic transfer start, 30-minute run, engine checks and transfer switch test.
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MaintenanceEmergency standby generator annual service procedure
PDF-ready standby generator annual service procedure. All monthly items plus diesel engine service, alternator insulation test and 2-hour load test.
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MaintenanceElectrical switchboard quarterly service procedure
PDF-ready electrical switchboard quarterly service procedure. Covers thermal imaging, RCD testing, cable entries, labelling and earth connections.
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MaintenanceElectrical switchboard annual service procedure
PDF-ready electrical switchboard annual service procedure. All quarterly tasks plus breaker trip testing, busbar torque and insulation resistance.
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MaintenanceRefrigeration unit quarterly service procedure
PDF-ready refrigeration unit quarterly service procedure for cool rooms and freezers. Covers evaporator, condenser, compressor and expansion valve.
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MaintenanceRefrigeration unit annual service procedure
PDF-ready refrigeration unit annual service procedure. All quarterly tasks plus refrigerant leak test, compressor oil analysis, coil cleaning and AS/NZS 5149.
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MaintenanceBus 10,000 km service procedure
PDF-ready bus 10,000 km (PM-A minor) service procedure. Covers engine oil, filters, brakes, tyres, grease, lights, passenger doors and emergency exits.
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MaintenanceBus 50,000 km service procedure
PDF-ready bus 50,000 km (PM-C major) service procedure. All 10,000 km tasks plus coolant flush, transmission service, diff oil and brake reline.
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MaintenancePressure vessel annual inspection record
PDF-ready pressure vessel annual inspection record for an approved 12-month inspection plan. Covers scope, observations, safety-device evidence, findings and actions.
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MaintenanceCommercial kitchen equipment monthly checklist
PDF-ready commercial kitchen equipment monthly checklist. Covers refrigeration temps, ovens, gas connections, extraction hood and fire suppression.
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HVACCommercial HVAC preventive maintenance checklist
Free commercial HVAC PM checklist (PDF-ready). Covers AHUs, chillers, cooling towers, VAVs, refrigerant management and controls. Download free.
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Asset ManagementAsset disposal and write-off form
Free asset disposal and write-off form (PDF-ready). Covers disposal method, residual value, depreciation, approval chain and environmental requirements.
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SafetyWelding machine inspection checklist
Free welding machine inspection checklist (PDF-ready). Covers power cable, leads, wire feeder, gas system, earth clamp and safety features. Download free.
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MaintenancePump maintenance checklist
Free pump maintenance checklist (PDF-ready). Covers centrifugal, submersible and positive displacement pumps, seals, bearings and impeller. Download free.
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MaintenanceKaizen template
Free kaizen template (PDF-ready). Run a structured continuous improvement event: problem, current state, target, root cause, countermeasures and results.
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ComplianceControl plan template
Free control plan template (PDF-ready). APQP control plan with characteristics, tolerances, sample size, control method and reaction plan.
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ComplianceQuality control checklist
Free quality control checklist (PDF-ready). Incoming, in-process and final inspection: dimensional, visual, functional, traceability and sampling.
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Compliance8D report template
Free 8D report template (Excel and PDF). Work the eight disciplines D1 to D8, prove root cause and the escape point, and close corrective actions.
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MaintenanceWorkplace cleaning checklist
Free workplace cleaning checklist (PDF-ready). Covers offices, amenities, kitchens, bathrooms, common areas and outdoor spaces. Download free.
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MaintenanceSolar panel inspection checklist
Free solar panel inspection checklist (PDF-ready). Covers panels, inverters, wiring, mounting, performance and safety. Download free.
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ComplianceSOP template
Free Standard Operating Procedure template (PDF-ready). Document purpose, scope, responsibilities, step-by-step instructions and revision history.
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Pre-StartAir compressor pre-start checklist
Free air compressor daily pre-start checklist (PDF-ready). Covers pressure, belts, hoses, safety valves, oil, filters and guarding. Download free.
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Pre-StartGenerator pre-start checklist
Free generator daily pre-start checklist (PDF-ready). Covers fuel, oil, coolant, battery, exhaust, electrical connections and safety systems.
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ComplianceEquipment calibration record
Free equipment calibration record template (PDF-ready). Document instrument details, calibration method, results, tolerance and next due date.
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Asset ManagementPlant damage report
Free plant and equipment damage report template (PDF-ready). Record asset details, damage description, photos, cause and estimated cost. Download free.
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HVACAHU quarterly service procedure
Free AHU quarterly service procedure (PDF-ready). Covers filters coils belts bearings dampers and controls. Download and print.
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HVACAHU annual service procedure
Free AHU annual service procedure (PDF-ready). Covers motor overhaul, coils, bearings, VFD inspection, controls calibration and performance test.
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HVACRooftop unit quarterly service procedure
Free rooftop unit quarterly service checklist (PDF-ready). Covers compressor condenser economiser belts filters and gas heating section. Download free.
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HVACSplit system service checklist
Free split system service checklist (PDF-ready). Covers filters coils refrigerant drainage electrical and remote controller function. Download free.
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HVACVRF/VRV system quarterly service procedure
Free VRF/VRV system quarterly service procedure (PDF-ready). Covers refrigerant pressures compressor inverter boards and controls. Download now.
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MaintenanceWelding machine annual service procedure
Free welding machine annual service (PDF-ready). Covers MIG TIG stick torch cables gas flow and AS/NZS 3760 test and tag. Download free.
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MaintenancePallet jack annual service procedure
Free pallet jack annual service (PDF-ready). Covers hydraulic pump seals ram forks wheels handle and battery for electric models. Download free.
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MaintenanceTrailer annual roadworthy checklist
Free trailer annual roadworthy checklist (PDF-ready). Covers chassis, coupling, brakes, lights, tyres, suspension, safety chains and load restraint.
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MaintenanceScraper 500-hour service procedure
Free scraper 500-hour service (PDF-ready). Covers engine transmission hydraulics bowl ejector cutting edge push block tyres and steering. Download free.
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MaintenanceBobcat 250-hour service procedure
Free bobcat 250-hour service procedure (PDF-ready). Engine oil, filters, hydraulic checks, track tension, grease points and coolant. Download free.
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MaintenanceDefect Report Form
Free defect report form (PDF-ready). Covers defect description, risk rating, corrective action, parts required and close-out sign-off.
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Asset ManagementEquipment Hire Handover Form
Free equipment hire handover form (PDF-ready). Covers asset condition, hours, damage, accessories, fuel level and sign-off for hire and return.
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MaintenanceBobcat 500-Hour Service Checklist
Free Bobcat 500-hour service checklist (PDF-ready). Covers hydraulic filters, drive motor oil, fuel system, undercarriage and track tension. Download free.
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MaintenanceArticulated Dump Truck 250-Hour Service
Free articulated dump truck 250-hour service checklist (PDF-ready). Engine oil, greasing, hydraulic filter, drivetrain and brake checks. Download free.
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MaintenanceTransformer Inspection Checklist
Free transformer inspection checklist (PDF-ready). Covers oil level, bushings, tap changer, DGA results, cooling system and protection relays. Download free.
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MaintenanceSwitchgear Inspection Checklist
Free switchgear inspection checklist (PDF-ready). Covers contact wear, arc flash risk, mechanism timing, insulation resistance and protection relays. Download free.
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MaintenanceDock Leveller Inspection Checklist
Free dock leveller inspection checklist (PDF-ready). Covers lip condition, hydraulic system, safety bars, hold-downs, deck plate and controls. Download free.
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MaintenanceAsphalt Paver 250-Hour Service Checklist
Free asphalt paver 250-hour service checklist (PDF-ready). Engine oil, hydraulic filter, conveyor chain, auger bearings, screed plates and track tension. Download free.
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MaintenanceAsphalt Paver 500-Hour Service Checklist
Free asphalt paver 500-hour service checklist (PDF-ready). All 250-hour tasks plus hydraulic oil change, valve clearance, screed heater overhaul and wear parts. Download free.
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MaintenanceArticulated Dump Truck 500-Hour Service Checklist
Free articulated dump truck 500-hour service checklist (PDF-ready). All 250-hour tasks plus transmission, hydraulic oil, differentials, brake overhaul and drivetrain. Download free.
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MaintenanceConveyor belt inspection checklist
Free conveyor belt inspection checklist (PDF-ready). Covers belt condition, rollers, pulleys, tracking, guarding and emergency stops. Download free.
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MaintenanceCompressor maintenance checklist
Free compressor maintenance checklist (PDF-ready). Covers oil levels, filters, belts, pressure relief valves, condensate drains and motor condition. Download free.
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MaintenanceChiller maintenance checklist
Free chiller maintenance checklist (PDF-ready). Covers refrigerant charge, condenser, evaporator, compressor, controls and water treatment. Download free.
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MaintenanceBoiler inspection checklist
Free boiler inspection checklist (PDF-ready). Covers pressure vessel, safety valves, burner, controls, flue, water treatment and compliance. Download free.
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MaintenanceElevator maintenance checklist
Free elevator maintenance checklist (PDF-ready). Covers car, doors, safety gear, governor, ropes, controller, pit and machine room. Download free.
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MaintenanceRoof inspection checklist
Free roof inspection checklist (PDF-ready). Covers membrane, flashings, gutters, drainage, penetrations, skylights and structural condition. Download free.
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MaintenancePlumbing maintenance checklist
Free plumbing maintenance checklist (PDF-ready). Covers pipes, valves, fixtures, backflow preventers, hot water systems and drainage. Download free.
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MaintenancePainting maintenance schedule
Free painting maintenance schedule template (PDF-ready). Covers surface preparation, paint system, recoat intervals, coating thickness and defect tracking. Download free.
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MaintenanceHVAC filter replacement checklist
Free HVAC filter replacement checklist (PDF-ready). Covers filter type, size, MERV rating, pressure drop, replacement schedule and sign-off. Download free.
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MaintenanceMotor vibration analysis checklist
Free motor vibration analysis checklist (PDF-ready). Covers baseline readings, bearing frequencies, alignment, imbalance and trending data. Download free.
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MaintenanceBearing inspection checklist
Free bearing inspection checklist (PDF-ready). Covers temperature, vibration, lubrication, clearance, noise and wear assessment. Download free.
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SafetyLockout tagout procedure template
Free lockout tagout (LOTO) procedure template (PDF-ready). Covers energy isolation, lock placement, verification, restoration and sign-off. Download free.
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Geo-SpecificCSA pressure vessel inspection checklist
Free CSA B51:2019 pressure vessel inspection checklist (PDF-ready). Covers shell, heads, nozzles, safety valves and corrosion assessment.
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MaintenanceCrane 1000-hour service checklist
Free crane 1000-hour service checklist (PDF-ready). Covers structural inspection, wire ropes, hydraulics, slew mechanisms and load-limiting devices.
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MaintenanceDozer 1000-hour service checklist
Free dozer 1000-hour service checklist (PDF-ready). Covers engine overhaul, undercarriage, hydraulics, blade, final drives and cooling system.
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MaintenanceGrader 1000-hour service checklist
Free grader 1000-hour service checklist (PDF-ready). Covers engine, transmission, circle drive, moldboard, tyres and hydraulic system.
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MaintenanceDump truck 1000-hour service checklist
Free dump truck 1000-hour service checklist (PDF-ready). Covers engine, transmission, diff, suspension, body/tray, brakes and hydraulics.
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MaintenanceTelehandler 1000-hour service checklist
Free telehandler 1000-hour service checklist (PDF-ready). Covers engine, boom, hydraulics, axles, stabilisers and load chart verification.
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MaintenanceDrill rig 1000-hour service checklist
Free drill rig 1000-hour service checklist (PDF-ready). Covers engine, compressor, rotary head, mast, hydraulics and dust suppression.
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MaintenanceTrencher 250-hour service checklist
Free trencher 250-hour service checklist (PDF-ready). Covers engine, digging chain, boom, hydraulics, tracks and safety devices.
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MaintenanceTrencher 500-hour service checklist
Free trencher 500-hour service checklist (PDF-ready). Carries forward 250-hour tasks plus fuel system, final drives and structural inspection.
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MaintenanceCherry picker 250-hour service checklist
Free cherry picker 250-hour service checklist (PDF-ready). Covers engine, boom, hydraulics, basket, outriggers and safety systems.
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MaintenanceCherry picker 500-hour service checklist
Free cherry picker 500-hour service checklist (PDF-ready). Carries forward 250-hour tasks plus structural NDT, load test and boom pins.
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MaintenanceTractor 250-hour service checklist
Free tractor 250-hour service checklist (PDF-ready). Covers engine oil, air filter, coolant, hydraulics, PTO, tyres and battery.
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MaintenanceTractor 500-hour service checklist
Free tractor 500-hour service checklist (PDF-ready). Carries forward 250-hour tasks plus fuel filter, transmission, differential and brakes.
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MaintenanceRough terrain forklift 250-hour service
Free rough terrain forklift 250-hour service checklist (PDF-ready). Covers engine, mast, hydraulics, tyres, brakes and safety devices.
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MaintenanceRough terrain forklift 500-hour service
Free rough terrain forklift 500-hour service checklist (PDF-ready). Carries forward 250-hour tasks plus axles, steering and structural check.
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MaintenanceCCTV system inspection checklist
Free CCTV system inspection checklist (PDF-ready). Covers cameras, lenses, housings, cabling, recording equipment and network access.
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MaintenanceAccess control system inspection checklist
Free access control system inspection checklist (PDF-ready). Covers card readers, biometrics, electric locks, controllers and emergency override.
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MaintenanceLoading dock inspection checklist
Free loading dock inspection checklist (PDF-ready). Covers dock levellers, bumpers, doors, lighting, drainage and safety barriers.
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MaintenanceWellhead inspection checklist
Free wellhead inspection checklist (PDF-ready). Covers API 6A valves, flanges, hangers, seals, corrosion and pressure testing.
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MaintenancePipeline inspection checklist
Free pipeline inspection checklist (PDF-ready). Covers API 1160 / AS 2885 external corrosion, coating, cathodic protection and welds.
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MaintenanceBOP (Blowout preventer) inspection checklist
Free BOP inspection checklist (PDF-ready). Covers API 53 rams, annular preventer, control system, pressure testing and function testing.
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MaintenanceStorage tank inspection checklist
Free storage tank inspection checklist (PDF-ready). Covers API 653 / AS 1940 shell, bottom, roof, vents, valves and secondary containment.
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MaintenanceCompressor station inspection checklist
Free compressor station inspection checklist (PDF-ready). Covers compressor units, cooling, piping, instrumentation and safety systems.
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MaintenanceCrusher maintenance checklist
Free crusher maintenance checklist (PDF-ready). Covers jaw/cone/impact liners, bearings, drive, discharge, lubrication and safety guards.
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MaintenanceConveyor belt quarterly inspection
Free conveyor belt quarterly inspection checklist (PDF-ready). Covers belt condition, tracking, rollers, pulleys, drives and safety devices.
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MaintenanceCNC machine maintenance checklist
Free CNC machine maintenance checklist (PDF-ready). Covers spindle, axes, coolant, way covers, electrical and calibration checks.
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MaintenanceDust collector inspection checklist
Free dust collector inspection checklist (PDF-ready). Covers filters, airflow, differential pressure, discharge, ductwork and explosion venting.
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ComplianceAS 1418 crane inspection checklist
Free AS 1418.1:2021 crane inspection checklist (PDF-ready). Covers Section 7 structural, mechanical, electrical and safety system checks.
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ComplianceAS 3788 pressure vessel inspection checklist
Free AS/NZS 3788:2024 pressure vessel inspection record (PDF-ready). Covers external and internal checks, thickness readings, safety devices and decision records.
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Pre-StartCNC machine daily inspection checklist
Free CNC machine daily inspection checklist (PDF-ready). Covers spindle, coolant, way covers, emergency stops, guards and axis movement.
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Asset ManagementMaintenance request form
Submit maintenance requests with asset details, fault description, priority level and requester information. Free PDF download.
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MaintenanceCooling tower monthly Legionella compliance log
Monthly cooling tower inspection log per AS 3666. Covers water treatment, biocide dosing, drift eliminator checks and Legionella risk controls.
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ComplianceGas cylinder 10-year hydrostatic test record
Hydrostatic pressure test record for gas cylinders per AS 2030. Covers steel, composite and LPG cylinders with expansion measurements and pass/condemn criteria.
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CompliancePressure relief valve inspection and 5-year overhaul record
PRV annual inspection and 5-year bench test record per AS 1271 and AS 3788. Covers set pressure verification, seat tightness and overhaul procedures.
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MaintenanceAsset criticality matrix template
Free asset criticality matrix template (PDF-ready). 5x5 consequence x likelihood scoring with A/B/C tiers for PM, spares and budget prioritisation.
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MaintenanceMaintenance budget template
Free annual maintenance budget template (PDF-ready). Asset-class breakdown of PM, corrective, capex, contractors and contingency.
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MaintenanceMaintenance backlog prioritisation framework
Free maintenance backlog prioritisation framework (PDF-ready). Score work orders by risk, urgency and effort, then schedule to capacity.
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MaintenanceReliability programme plan template
Free reliability programme plan template (PDF-ready). Charter, governance, KPIs (MTBF, MTTR, availability, OEE), RCM-lite phases and FRACAS workflow.
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MaintenanceDowntime cost tracking log
Free downtime cost tracking log (PDF-ready). Capture lost production, repair, parts, contractor and safety costs by incident for board reporting.
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HVACHeat pump maintenance checklist
Free heat pump maintenance checklist (PDF-ready). Covers reversing valve, defrost cycle, refrigerant charge, electrical and outdoor coil checks.
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HVACDuct cleaning inspection checklist
Free HVAC duct cleaning inspection checklist (PDF-ready). NADCA ACR 2025 surface assessment particulate sampling and post-clean verification.
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HVACFan coil unit service checklist
Free fan coil unit service checklist (PDF-ready). Covers chilled water valves coil condensate motor and controls for FCU maintenance in HVAC.
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HVACWater treatment log
Free HVAC water treatment log (PDF-ready). Record chemical dosing conductivity biocide and Legionella sampling for cooling towers per AS/NZS 3666.
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HVACMini-split installation commissioning checklist
Free mini-split installation and commissioning checklist (PDF-ready). Covers refrigerant flare pressure test evacuation charge and performance.
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MaintenanceGenerator load bank test record
Free generator load bank test record (PDF-ready). Documents resistive load test steps, voltage, frequency and NFPA 110 load test results.
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MaintenanceGenerator fuel system inspection checklist
Free generator fuel system inspection checklist (PDF-ready). Covers day tank, fuel lines, filters, water separator and AS 1940 / NFPA 110 compliance.
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MaintenanceWork order priority matrix template
Free work order priority matrix template (PDF-ready). Score severity and urgency, set response times and SLA targets for every job. Download free.
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MaintenanceFishbone diagram template
Free fishbone (Ishikawa) diagram template (PDF-ready). 6M cause-and-effect categories for reliability, quality and ops root-cause investigations.
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MaintenancePlumbing inspection checklist
Free plumbing inspection checklist (PDF-ready). Covers supply, drainage, backflow, hot water, gas and stormwater for buildings and pre-purchase audits.
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MaintenanceUltrasonic thickness testing report template
Free ultrasonic thickness testing (UT) report template (PDF-ready). Records readings, corrosion rates and remaining life for pressure vessels and piping.
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MaintenanceTractor maintenance checklist
Free tractor maintenance checklist (PDF-ready). Routine and interval-based tasks across engine, hydraulics, PTO, brakes and ROPS. Download free.
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MaintenanceSolar panel maintenance checklist
Free solar panel maintenance checklist (PDF-ready). Scheduled cleaning, torque retorque, inverter service and IEC 62446-1 records. Download free.
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MaintenanceIrrigation system inspection checklist
Free irrigation system inspection checklist (PDF-ready). Backflow valves, controllers, pressure and station audit for councils, parks and turf. Download free.
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MaintenanceMaintenance KPI dashboard template
Free maintenance KPI dashboard template (PDF-ready). Track MTBF, MTTR, PM compliance, schedule attainment and wrench time, using SMRP metric definitions.
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SafetyPlant equipment risk assessment template
Free plant and equipment risk assessment template (PDF-ready). ISO 12100 (AS/NZS 4024.1201) machinery hazard scoring with model WHS plant-duty references.
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MaintenanceRCM reliability-centred maintenance worksheet template
Free RCM reliability-centred maintenance worksheet (PDF-ready). SAE JA1011 seven-question analysis per asset with FMEA, P-F intervals and task selection.
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MaintenanceParts kitting procedure template
Free parts kitting procedure template (PDF-ready). Pre-stage kits for planned work orders: BOM, picking, audit, delivery, reconciliation, SMRP stock-outs.
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MaintenanceShutdown and startup planning checklist
Free shutdown and startup planning checklist (PDF-ready). Turnaround governance: scope, schedule, isolation, contractors, commissioning, SMRP 5.1.9 cost.
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MaintenanceMaintenance strategy planning template
Free annual maintenance strategy planning template (PDF-ready). Reactive, preventive, predictive and condition-based mix per asset class. ISO 55001 aligned.
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MaintenanceWind turbine quarterly inspection checklist
Free wind turbine quarterly inspection checklist (PDF-ready). Tower nacelle blade hub yaw and converter checks aligned to IEC 61400-22 and GWO. Download free.
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MaintenanceBESS inspection checklist
Free battery energy storage system (BESS) inspection checklist (PDF-ready). Cells PCS HVAC fire and grid checks to IEC 62619 and NFPA 855. Download free.
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MaintenanceInverter & string inspection checklist
Free solar inverter and DC string inspection checklist (PDF-ready). Cabinet focus: MPPT, isolation, AC output and faults to AS/NZS 5033 and IEC 62446-1.
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MaintenanceAviation GSE inspection checklist
Free aviation ground support equipment (GSE) inspection checklist (PDF-ready). Tugs loaders GPU and stairs to IATA AHM 630 and CASA CAAP 92-2. Download free.
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SafetyBridge crane inspection checklist
Free bridge crane inspection checklist (PDF-ready). Covers runways, end trucks, hoists, wire ropes, controls and safety devices. Safe use: AS 2550.3.
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SafetyGantry Crane Inspection Checklist
Free gantry crane inspection checklist (PDF-ready). Covers legs, end trucks, wheels, rails, ropes, hooks and travel limits. Safe use: AS 2550.3.
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SafetyTower Crane Inspection Checklist
Free tower crane inspection checklist (PDF-ready). Covers mast, ties, slewing ring, jib, hoist rope, anemometer and limits for AS 2550 and AS 1418.4.
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SafetyMobile Crane Annual Inspection Checklist
Free mobile crane annual inspection checklist (PDF-ready). Structural NDT, ropes, LMI, outriggers, brakes and assessor sign-off. Safe use: AS 2550.1, AS 2550.5.
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SafetyCrane Wire Rope Inspection Checklist
Free crane wire rope inspection checklist (PDF-ready). Broken-wire count, diameter, corrosion and discard criteria per AS 2759 and ISO 4309.
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MaintenanceCoolroom Inspection Checklist
Free coolroom inspection checklist (PDF-ready). Covers door seals, temperature monitoring, evaporator, refrigerant and the inside door release (NCC G1D3).
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MaintenanceBoom Gate Inspection Checklist
Free boom gate inspection checklist (PDF-ready). Covers arm, drive motor, photocells, loop detectors and manual release. WHS plant duties: Part 5.1.
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MaintenanceMaintenance schedule template
PDF-ready maintenance schedule template: an annual planner mapping each asset against daily, weekly, monthly, quarterly and annual tasks. Free download.
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MaintenanceMaintenance plan template
PDF-ready maintenance plan template: set asset criticality, the maintenance approach per asset, spares, resourcing and KPIs for your asset base. Free download.
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MaintenanceMaintenance report template
PDF-ready maintenance report template: summarise work orders, downtime, PM compliance, cost and top failures for a period. Free download.
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MaintenanceSpare parts inventory template
PDF-ready spare parts inventory template to track MRO stock by part number, min/max, reorder point, bin location, quantity on hand and linked asset. Free download.
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MaintenanceSpare parts requisition form
PDF-ready spare parts requisition form to request and issue parts from the store: requester, part, quantity, work order reference, cost centre and approver sign-off. Free download.
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MaintenanceMeter reading log
PDF-ready meter reading log to record hours, odometer and cycle-count readings over time and trigger usage-based servicing. Free download.
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MaintenanceEquipment run hours log
PDF-ready equipment run hours log to record daily plant operating hours for utilisation reporting and service-due tracking. Free download.
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MaintenanceLubrication schedule template
PDF-ready lubrication schedule template to set lube points, lubricant type and grade, quantity, frequency, method and greasing routes. Free download.
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MaintenanceCondition monitoring log
PDF-ready condition monitoring log to record vibration, temperature, oil and ultrasonic readings against alarm limits with trend and action. Free download.
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MaintenanceReturn to service form
PDF-ready return to service form to verify a repair, confirm tests and get safety sign-off before equipment goes back into use. Free download.
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MaintenanceEquipment breakdown report
PDF-ready equipment breakdown report to record an unplanned failure: downtime, symptoms, root cause, repair, parts and cost. Free to download.
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Maintenance5 Whys analysis template
PDF-ready 5 Whys analysis template: state the problem, ask why five times, reach the root cause and assign countermeasures. Free to download.
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MaintenanceA3 problem solving template
PDF-ready A3 problem solving template: background, current state, target, root-cause analysis, countermeasures, plan and follow-up on one page. Free download.
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MaintenanceEquipment inspection checklist
PDF-ready equipment inspection checklist for periodic plant inspections: guards, controls, hydraulics, engine and fluids, attachments and compliance. Free download.
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MaintenanceExcavator 2000-Hour Service Checklist
Free excavator 2000-hour service checklist (PDF-ready). Valve clearance, swing bearing re-grease, hydraulic return filter, turbo and alternator inspection.
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MaintenanceForklift 2000-Hour Service Checklist
Free forklift 2000-hour service checklist (PDF-ready). Transmission fluid, differential oil, mast chain stretch vs OEM limit, brake fluid and seal checks.
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MaintenanceBobcat 1000-Hour Service Checklist
Free Bobcat 1000-hour service checklist (PDF-ready). Drive motor fluid, hydraulic charge filter, final drive oil, undercarriage and ROPS/FOPS inspection.
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MaintenanceWheel Loader 1000-Hour Service Checklist
Free wheel loader 1000-hour service checklist (PDF-ready). Hydraulic oil change, transmission oil, axle and hub oil, articulation pin and brake disc inspection.
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MaintenanceSkid Steer 1000-Hour Service Checklist
Free wheeled skid-steer 1000-hour service checklist (PDF-ready). Drive chain case oil, hydraulic + hydrostatic charge filter, quick-coupler check.
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MaintenanceAsphalt Paver 1000-Hour Service Checklist
Free asphalt paver 1000-hour service checklist (PDF-ready). Hydraulic flush, conveyor + auger wear, screed plate measurement, grade sensor calibration.
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MaintenanceDozer 2000-Hour Service Checklist
Free crawler dozer 2000-hour major service checklist (PDF-ready). Transmission + pivot shaft + bevel gear oils, hydraulic flush, valve clearance.
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MaintenanceArticulated Dump Truck 1000-Hour Service Checklist
Free articulated dump truck 1000-hour service checklist (PDF). Three-axle differentials, hub oil, articulation joint, suspension, retarder.
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MaintenanceScraper 1000-Hour Service Checklist
Free motor scraper 1000-hour service checklist (PDF). Bowl, apron + ejector hydraulics, cushion-hitch, elevator flights, twin-engine valve check.
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MaintenanceRough Terrain Forklift 1000-Hour Service Checklist
Free rough-terrain forklift 1000-hour service checklist (PDF). Boom chains, telescope cylinder seals, wet brakes, stabilisers, quick-coupler.
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MaintenanceMobile Crane 2000 Hour Service Checklist
Free mobile crane 2000 hour service checklist covering engine, hydraulics, slew bearing, LMI calibration and wire rope discard per AS 2550.1 and AS 2759.
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MaintenanceConveyor Belt Quarterly Service Checklist
Free conveyor belt quarterly service checklist covering tracking, tension, splices, idlers, pull-cords and rip detection on bulk-handling belt conveyors.
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MaintenanceExcavator Monthly Inspection Checklist
Free excavator monthly inspection checklist for competent persons covering welds, hoses, pins, ROPS/FOPS and function test under load.
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MaintenanceWheel Loader Monthly Inspection Checklist
Free wheel loader monthly inspection checklist for competent persons covering articulation, brakes, ROPS/FOPS, tyres and function test.
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MaintenanceDozer Monthly Inspection Checklist
Free dozer monthly inspection checklist covering structural welds, undercarriage wear, blade pins, ROPS sticker, hydraulics and function test under push load.
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MaintenanceGrader Monthly Inspection Checklist
Free motor grader monthly inspection checklist. Moldboard circle wear, articulation joint, AWD propshaft, brake disc, ROPS, blade function test.
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MaintenanceDump Truck Monthly Inspection Checklist
Free rigid dump truck monthly inspection checklist. Chassis welds, dump-body pivot, hoist seals, hub planetaries, retarder, tyres + rims.
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MaintenanceForklift Monthly Inspection Checklist
Free forklift monthly inspection checklist. Mast chain stretch against the OEM limit, fork blade thickness, seat switch, brake on grade, defect log.
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MaintenanceBackhoe Monthly Inspection Checklist
Free backhoe loader monthly inspection checklist. Loader pin/bush play, backhoe boom pins, stabiliser pads, slide pads, 4WD pivot.
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MaintenanceTelehandler Monthly Inspection Checklist
Free telehandler monthly inspection checklist. Boom chain stretch against the OEM limit, wear pads, boom tip rollers, load chart, ROPS/FOPS.
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ComplianceMultimeter Calibration Log Template
Free multimeter calibration log covering DC voltage, AC voltage, resistance, current and continuity per AS/NZS 3760 and AS ISO/IEC 17025.
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CompliancePressure Gauge Calibration Log Template
Free pressure gauge calibration log covering zero, span, mid-point, hysteresis and accuracy class per AS 1349 and AS ISO/IEC 17025.
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ComplianceAnemometer Calibration Log Template
Free anemometer calibration log covering low, mid and high velocity, direction and span linearity per AS HB 9 and AS ISO/IEC 17025.
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ComplianceTemperature Data Logger Calibration Log Template
Free temperature data logger calibration log covering ice-point, boiling-point and 3-point comparison per Food Standard 3.2.2 and AS ISO/IEC 17025.
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ComplianceSound Level Meter Calibration Log Template
Free sound level meter calibration log covering acoustic calibrator checks, NATA verification, A/C/Z weighting per AS/NZS IEC 61672.1 and AS/NZS 1269.1.
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ComplianceDigital Scale Calibration Log Template
Free digital scale calibration log covering zero, linearity, eccentric and repeatability tests per NMI and OIML R76 for trade and lab use.
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ComplianceTape Measure Calibration Record
Free tape measure calibration record covering 1m, 5m, 10m and 30m verification, end-hook check and thermal correction per OIML R 35 and NMI.
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MaintenanceCorrective Maintenance Work Order Template
Free corrective maintenance work order template for reactive breakdowns. Failure mode, severity, downtime cost, parts and RCA trigger per ISO 14224.
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MaintenanceBill of Materials Template (Maintenance BOM)
Free maintenance bill of materials template. Parent asset, part numbers, supplier, lead time, criticality A/B/C and revision control per ISO 55001.
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MaintenanceCritical Spares List Template
Free critical spares list template. Criticality A/B/C, min stock, reorder point, lead time, supplier risk and downtime value per ISO 55001 and ISO 31000.
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MaintenancePM Compliance Report Template
Free PM compliance report template. PM completion rates, on-time vs late, by site/team breakdown, action items per ISO 55001 and RCM framework.
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MaintenanceMTBF MTTR Tracking Template
Free MTBF MTTR tracking template. Mean time between failures, mean time to repair, availability per ISO 14224 and IEEE 762 reliability standards.
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MaintenanceFacilities Management Inspection Checklist
Free facilities management inspection checklist (PDF-ready). Building fabric, HVAC, electrical, fire, hydraulic, grounds and compliance in one form.
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MaintenanceDump Truck Preventive Maintenance Checklist
Free dump truck preventive maintenance checklist (PDF-ready). Scheduled PM for rigid and articulated haul trucks: engine, driveline, brakes, tyres.
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MaintenanceDrill Rig Inspection Checklist
Free drill rig inspection checklist (PDF-ready). Periodic checks of mast, hoist, rotary head, hydraulics, guarding and emergency stops on drilling rigs.
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MaintenanceConcrete Pump Inspection Checklist
Free concrete pump inspection checklist (PDF-ready). Inspect boom and line pumps: hopper, pipeline, boom, outriggers, hydraulics and safety devices.
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MaintenanceGenerator Service Log Book
Free generator service log book (PDF-ready). Record diesel generator service history: running hours, oil and filters, coolant, load test and ATS checks.
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MaintenanceAir Compressor Service Log Book
Free air compressor service log book (PDF-ready). Service history for screw and reciprocating compressors: oil, filters, belts, receiver, safety valve.
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MaintenanceBore and Water Pump Maintenance Checklist
Free bore and water pump maintenance checklist (PDF-ready). Maintain rural and irrigation pumps: motor, seals, pressure, controls, electrical safety.
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FleetDaily Plant Report
Free daily plant report template (PDF-ready). Record civil plant hours, SMU, fuel, production, downtime, operator and defects in one running daily record.
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FleetForklift Log Book
Free forklift log book (PDF-ready). Record operator, pre-start result, hours, faults and refuel for every shift against AS 2359 and WHS duties.
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FleetVehicle Handover and Condition Report
Free vehicle handover and condition report (PDF-ready). Record damage, tyres, fuel, accessories, odometer and signatures at allocation and return.
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FleetHire Equipment Condition Report
Free hire equipment condition report (PDF-ready). Record on-hire and off-hire plant condition, damage, hours and fuel for hire firms and hirers.
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MaintenanceHACCP Equipment Cleaning and Maintenance Log
Free HACCP equipment cleaning and maintenance log (PDF-ready). Record cleaning, sanitising and maintenance to support your food safety program.
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Asset ManagementHandover document template
Free handover document template. Record the item, its condition, accessories, documents and who accepted it, with signatures on both sides. PDF-ready.
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Asset ManagementPre-delivery inspection checklist
Free pre-delivery inspection checklist. Verify condition, function, documents and accessories before a vehicle or machine leaves for the customer. PDF-ready.
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MaintenanceRepair order template
Free repair order template. Authorise a repair, record the fault, estimate, parts, labour and charges, then close it out with a signed customer approval. PDF-ready.
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Asset ManagementDamage report template
Free damage report template. Record what was damaged, when, how it happened, the extent, photographs, third-party details and the cost recovery position. PDF-ready.
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Frequently asked questions
- Are these maintenance templates free?
- Yes. Every template is free to download. Enter your email on the template page to download it as a free PDF. No MapTrack account is required.
- What is the difference between a work order and a maintenance log?
- A work order is a single job request that documents one maintenance task from start to finish, including fault description, parts used, labour time and sign-off. A maintenance log is an ongoing register that records every service event for an asset over time, building a complete maintenance history.
- How do I create a preventive maintenance schedule?
- Start by listing all assets and their manufacturer-recommended service intervals. Group tasks by frequency (daily, weekly, monthly, quarterly, annual). Use our free preventive maintenance schedule template to map out tasks across the calendar year, or set up each service schedule against its asset in MapTrack.
- Can I digitise these maintenance forms in MapTrack?
- Yes. Create digital versions of any template using the drag-and-drop form builder. Assign forms to assets, complete them on mobile and attach photos, and the person assigned to a service gets an email reminder when it falls due within seven days. Every submission is linked to the asset record.
- How do I write a maintenance checklist?
- Start with one asset type and its manufacturer's service schedule. List each task as a single check, grouped by system or by how often it is done, and give every task a result and room for notes. Add the asset number, meter or hour reading, date, technician and a sign-off, plus a section for defects and the action taken. The preventive maintenance checklist here has these fields, with done, action required and not applicable columns, so you can adapt it rather than start from a blank page.
- Does the law require preventive maintenance in Australia?
- Regulation 213 of the model WHS Regulations, which Safe Work Australia says every jurisdiction except Victoria has implemented (some with variations), requires plant at a workplace to be maintained, inspected and, if necessary, tested by a competent person. That work must follow the manufacturer's recommendations, or a competent person's where there are none, and plant must be inspected annually if neither is reasonably practicable. The regulation does not prescribe a form or a schedule layout, so a written schedule is a practical way to show you are following those recommendations.
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