Free light vehicle / van 10,000 km service procedure

• The MapTrack light vehicle / van 10,000 km service procedure contains 27 checks across 7 sections. Sections covered: Engine, Brakes, Tyres and Wheels, Electrical, Fluids, Safety, Cabin.
• Engine: drain and replace engine oil (5W-30), replace oil filter, inspect air filter, check coolant, inspect drive belts and radiator hoses.
• Brakes: measure front and rear brake pad thickness, check brake fluid level, inspect brake lines and hoses.
• Tyres and wheels: rotate tyres front to rear, check pressures on all four tyres plus spare, inspect tread depth and sidewalls, torque wheel nuts.

Learn more about maintenance and work orders in MapTrack.

• Reduced breakdowns: regular oil, filter and fluid changes prevent engine failures and roadside breakdowns that cause unplanned downtime.
• Extended component life: clean oil and correct fluid levels reduce wear on engine, transmission, brakes and suspension components.
• Lower repair costs: a 10,000 km minor service costs a fraction of an emergency repair. Catching worn brake pads early prevents rotor damage.
• Driver safety: inspecting brakes, tyres, lights and safety equipment at regular intervals reduces the risk of on-road incidents.
• Compliance: documented service records demonstrate that fleet vehicles are maintained to WHS and roadworthy standards, supporting insurance and duty-of-care obligations.
• Resale value: a complete service history with documented minor and major services increases the vehicle's value at trade-in or resale.

• Engine: drain and replace engine oil (5W-30), replace oil filter, inspect air filter, check coolant, inspect drive belts and radiator hoses.
• Brakes: measure front and rear brake pad thickness, check brake fluid level, inspect brake lines and hoses.
• Tyres and wheels: rotate tyres front to rear, check pressures on all four tyres plus spare, inspect tread depth and sidewalls, torque wheel nuts.
• Electrical: test battery voltage and terminals, check all exterior and interior lights, test wipers and washer fluid.
• Fluids: top up windscreen washer fluid, check power steering fluid, check transmission fluid level.
• Safety: check seatbelts, horn, windscreen condition, registration and roadworthy sticker dates.
• Cabin: replace cabin/pollen filter if due, check A/C operation.

1. Park the vehicle on a level surface, apply the handbrake and turn off the engine. Allow the engine to cool before draining oil.

   Position the vehicle on a flat, firm surface such as a workshop hoist or level concrete pad. Apply the handbrake firmly and place wheel chocks if working on the ground. Allow at least 10 minutes for the engine oil to drain back to the sump for an accurate level reading.

2. Record the vehicle details, registration and current odometer reading at the top of the service checklist.

   Capture the vehicle make, model, year, registration number, VIN, fleet ID and exact odometer reading. Accurate odometer recording is essential for calculating the next service interval and maintaining warranty compliance.

3. Start with the engine section: drain the old engine oil, replace the oil filter, fill with new oil to the correct level, then inspect the air filter element, check coolant and inspect belts and hoses.

   Place a drain pan under the sump plug, remove the plug and allow all oil to drain. Remove the old oil filter, lightly oil the gasket of the new filter and install hand-tight. Refill with the manufacturer-specified grade, typically 5W-30 or 0W-20, and check the dipstick. Inspect the air filter element for dust and debris, check coolant level and condition in the overflow bottle, and inspect drive belts for cracking and hoses for swelling or leaks.

4. Move to the brakes: measure front and rear pad thickness, check brake fluid level and inspect brake lines.

   Remove wheels or use inspection holes to measure brake pad thickness with a calliper. Most manufacturers specify a minimum of 2 to 3 mm. Check the brake fluid reservoir level and top up with DOT 3 or DOT 4 fluid as specified. Inspect brake lines and hoses for corrosion, chafing, swelling or leaks.

5. Rotate the tyres (front to rear), check all tyre pressures including the spare, inspect tread depth and torque wheel nuts to specification.

   Rotate tyres in the pattern recommended by the manufacturer, typically front to rear on the same side. Check all tyre pressures with a calibrated gauge against the placard specification, usually found on the driver door jamb. Measure tread depth at three points across the tyre, minimum legal depth is 1.5 mm in Australia. Torque wheel nuts to the manufacturer specification, typically 100 to 130 Nm for light vehicles.

6. Test the battery, check all lights (exterior and interior), test wipers and top up washer fluid.

   Use a battery tester or multimeter to check battery voltage, which should read 12.4 V or above with the engine off. Inspect terminals for corrosion and clean if necessary. Test all headlights, tail lights, brake lights, indicators, reverse lights and number plate lights. Test wiper operation on all speeds and check blade condition.

7. Check power steering and transmission fluid levels. Top up windscreen washer fluid.

   Check the power steering fluid reservoir with the engine at operating temperature and top up with the manufacturer-specified fluid. Check the automatic transmission fluid level on the dipstick with the engine running and gearbox in park. Fill the windscreen washer reservoir with washer fluid concentrate diluted per the bottle instructions.

8. Check all safety items: seatbelts, horn, windscreen condition, registration and roadworthy dates.

   Pull each seatbelt to full extension and confirm the retractor locks. Check buckles engage and release correctly. Test the horn. Inspect the windscreen for chips, cracks and delamination. Confirm the registration label and roadworthy certificate (where applicable) are current.

9. Inspect the cabin filter and replace if due. Test the A/C operation.

   Locate the cabin or pollen filter, typically behind the glovebox or under the dashboard cowl. Inspect for dust loading and replace if discoloured or if it has been in service for more than 15,000 km. Run the A/C system and verify cold air output at the cabin vents.

10. Start the engine and check for leaks, abnormal noises or warning lights. Record any defects or recommendations in the notes section.

    Start the engine and let it idle. Check all dashboard warning lights clear within a few seconds. Walk around the vehicle and inspect underneath for any new oil, coolant or fluid leaks. Listen for abnormal engine noises or belt squealing. Record any findings requiring follow-up.

11. Set the next service due kilometres (next 10,000 km and next major service). Sign off and update the vehicle's maintenance log.

    Calculate the next minor and major service due odometer readings. Update the windscreen service sticker and enter the completed service into your fleet management system. Obtain the technician and fleet manager signatures.

Practical answers about the form, record keeping and using MapTrack.

This form is a starting point. Check the current requirements that apply to your equipment, work and location. The form alone does not establish compliance.

• AS 3706 Condition monitoring of fleet vehicles
• NHVR chain-of-responsibility (CoR) principles
• WHS Regulations (duty of care for fleet vehicles)

• Model WHS Regulations (Safe Work Australia)
• Heavy Vehicle National Law and Regulations (NHVR)

MapTrack publishes this template. The linked authorities publish their own guidance; they haven't endorsed this form.

• Light vehicle 100,000 km service procedure
• Vehicle pre-start checklist
• Light vehicle pre-start checklist
• Vehicle annual service record
• Maintenance management (MapTrack)
• GPS tracking
• Fleet management
• MapTrack pricing