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EWP inspections

EWP inspection software from scissor lifts to boom lifts

Know which scissor lifts and boom lifts got their pre start, which are due for a routine, annual or major inspection, and where the reports are. Every EWP's hours, faults, services and logbook sit on one record in MapTrack.

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MapTrack Assets register showing 86 assets in a table with status, person, location, QR tag and make: Mitsubishi Triton utes, a 125mm angle grinder deployed with Jack Roberts, a round sling at Clyde North Stage 4, a CAT 140 motor grader in Repair at Dandenong Workshop, a 6L fire extinguisher, a 40m extension reel and a Yanmar SV40 excavator.

The asset register as it opens

Plant, vehicles, tools and safety gear on one register, each with its status, who has it, where it is and its QR tag.

MapTrack app · Demonstration data · Captured

About this screenshot

Demonstration workspace at a 1440 x 900 desktop viewport, the register’s default view, cropped right of the navigation sidebar to a 16:10 frame.

One register for every scissor lift, boom lift and cherry picker

This is the register for whoever answers for the EWPs. Each machine carries its pre starts, faults and repairs, its four inspections, its hour readings and services, while each operator's licence and VOC sit on their own record.

The short answer

MapTrack keeps each scissor lift, boom lift and cherry picker on its own record, opened by scanning its QR label. Operators do the pre start on a phone, and a rule you set up can raise a corrective task from a fault. Routine, annual and major inspection dates fall due on schedules, with each report on the machine.

Lachlan McRitchie

Lachlan McRitchie

Co-Founder & GM of Operations

Published 22 October 2026

Key takeaways

  • One record per scissor lift, boom lift, cherry picker or spider lift: make, model, serial, fleet number, QR tag and status, with forms, maintenance and files a tab away.
  • Operators scan the EWP's QR label and do the pre start on a phone. Fault Present opens a required fault description and photo.
  • Calendar schedules put the 3-monthly routine, annual periodic and major inspections due soon and overdue, and the person assigned gets an email 7 days out.
  • Hour services from the maker's manual sit on one service plan per machine; on an automatic schedule, an hour reading someone records raises the work order for you.
  • Set a faulty EWP to Damaged or Repair: the next person who scans it sees that status, and a Damaged EWP is blocked at check-out, with an owner's override logged.

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Every scissor lift, boom lift, cherry picker and spider lift on one register

Add each EWP with its make, model, serial and fleet number, or bulk import the fleet from a spreadsheet or a fleet list and bulk edit it. Each kind keeps its own pre starts, inspection schedules and hour services beside the rest of the fleet.

  • Scissor lifts

    Slab electric and rough-terrain diesel

    • Pre starts, faults and repairs on its own record
    • Routine and annual inspections on calendar schedules
  • Boom lifts

    Articulating, telescopic and knuckle booms

    • A design registration number and certificate on its record
    • Hour services from the maker's manual
  • Cherry pickers

    The boom lifts many crews call cherry pickers

    • 250 and 500 hour services on one plan
    • Its operators' licences on their own records
  • Spider lifts

    Compact tracked booms with outriggers

    • The EWP Daily Prestart, outriggers and stabilisers included
    • Checked out to a site or a person, with a due-back date

Routine, periodic and major

The four EWP inspections, each on its own schedule

In Australia, the WHS Regulations ask for plant to be inspected by a competent person as the manufacturer recommends, else as a competent person recommends, else at least annually. Safe Work Australia's model Code of Practice for elevating work platforms, approved in NSW from 10 July 2026, sets out four: a pre-operational inspection at the start of each use, routine inspections at least every three months while the EWP is in service, a periodic inspection at least annually unless the manufacturer or a competent person recommends otherwise, and a major inspection after 10 years of service and every 5 years after that, or sooner after damage, a modification or a missing history. Check your state's regulator for the code that applies where you work.

  • Put the 3-monthly routine inspection, the annual periodic inspection and the major inspection on calendar schedules; MapTrack puts each one due soon and then overdue, and the person assigned gets an email 7 days before it's due
  • One work order can cover a yard of scissor lifts for their annual inspection, each with its own pass or fail
  • Each competent person's report goes in the machine's Files tab, and the Service Board shows what's overdue and due soon

Setup and limits

  • The date puts an inspection due; a person raises its work order from the schedule.
  • The pre start is the operator's check: the routine, periodic and major inspections are a competent person's, each on its own schedule.
MapTrack Service Board sorted by next service, showing 3 overdue, 17 due soon, 6 open work orders and 20 on track: a Mitsubishi Triton 300 km overdue, a lighting tower 10 hours overdue and a CAT 140 grader 30 hours overdue, each with open work orders, then three fire extinguishers due in 5 days.

See the next service beside the current reading

Sorted by next service, the three overdue schedules come first: a ute 300 km past its service, then a lighting tower and a grader past their hour services. Each shows its open work orders. Extinguisher checks due in five days follow. Hours, kilometres and calendar checks share one board.

MapTrack app · Demonstration data · Captured

About this screenshot

Demonstration workspace with 40 schedule enrolments. Columns were chosen and resized in the board’s own display settings. Requires enrolled assets, configured schedules and an internet connection.

Before each use

Pre starts at the machine, faults on its record

Operators scan the EWP's QR label and do the pre start on a phone, or a shared tablet with their own PIN. MapTrack's construction, civil and electrical setups include an EWP Daily Prestart: the runtime hours reading, fit for work, the required licence or VOC, the operator manual and logbook, harness and anchor points, emergency stop and emergency descent, platform and ground controls, hydraulic hoses and leaks, tyres, outriggers and stabilisers, slew and boom operation, gates and guard rails, alarms, fluids, guards, the fire extinguisher, defects and a signature.

  • Fault Present opens a required fault description and photo
  • A rule you set up can raise a linked corrective task, recorded apart from the original fault
  • The completed pre start downloads as a PDF, and each one records where it was done
  • The next person who scans the EWP sees the failed pre start in its Forms tab

Setup and limits

  • Pre starts submit offline and sync once the phone has reception; the scan that opens one needs coverage, or the form already on the phone.
MapTrack Linked tasks card showing Repair hydraulic fitting and replace hose sleeve as Completed, with task reference TSK-00002 and Auto-created via automation.

Check that the corrective task is completed

The failed hydraulic answer created this corrective task through a configured automation. The repair note and recheck were recorded, then the task was completed. The original Fail answer stays in the saved inspection.

MapTrack app · Demonstration data · Captured

About this screenshot

Complete linked-task card cropped from the reopened demonstration submission. The full inspection and its action notes are shown separately above; answer colours do not create or complete tasks by themselves.

Hours

Hour services on one plan per machine

Record the hours reading on the EWP's pre start and its meter updates, or record it by hand on the record; manual readings need no tracker. One plan holds a machine's hour services, for example 250 and 500 hours, and when two coincide the bigger covers the smaller in one work order. Plans run on hours, months or whichever comes first, set from the maker's manual. MapTrack forecasts the next due date from recent readings and flags readings that have gone stale, and the Service Board lists what's overdue and due soon.

  • On an automatic schedule, an hour reading someone records raises the work order for you, one per machine or one batch for everything due together
  • A person raises per-asset or batch work orders from the schedule in a couple of clicks
  • Scan a batch of EWPs after a service round and log the service for all of them at once; each keeps its own hour reading and history entry
  • A 0 to 100 maintenance health score per machine and schedule, with 12 months of memory
  • Register your GPS trackers in MapTrack and see battery, signal and last report; run hours estimated from the tracker keep the hour meter current, so services fall due on use

Setup and limits

  • Hours from a tracker are estimates: record the hour meter at each service.
  • A service round logged by scan needs a connection.
MapTrack Plant Service Plan with 250, 500 and 1,000-hour services and a sequence preview showing which service covers the smaller ones.

Build a plan with separate service levels

The plan runs a 250-hour service, a 500-hour service that covers it, and a 1,000-hour service that covers both. The sequence preview shows the whole 1,000-hour cycle and where it starts again.

MapTrack app · Demonstration data · Captured

About this screenshot

Demonstration plan. Each level carries its own triggers, procedure, parts and work-order defaults. Follow your equipment manufacturer’s service intervals.

Service intervals vary by make, model and how hard the machine works. Genie's Scissor Lifts Maintenance Manual (part no. 1305686GT, August 2024), for example, lists one-time commissioning tasks at 50 and 150 hours, quarterly and annual inspections and programmed work by machine hours, and has a scissor lift that's been out of service for more than 3 months get the quarterly inspection first. Use the maker's manual for your model; MapTrack holds the plan you set from it.

The logbook

The EWP logbook, on the machine's own record

In Australia, Safe Work Australia's model Code of Practice says detailed records of an EWP's inspection, testing and maintenance are kept for as long as it's used or until you hand over control, and passed to the next owner, and that logbooks or an electronic logging system can be used. In MapTrack each machine's pre starts, the faults found and the repairs that follow, its hour readings, inspection schedules and service history, and its reports and certificates sit on its own record.

  • The operator's manual, a boom-type EWP's design registration certificate, a compliance plate photo, the routine and periodic inspection reports, and the major inspection report with its NDT results, on the machine's record
  • In Great Britain, the thorough examination report on the machine it covers
  • Each operator's high risk work licence class (in Australia, WP for a boom of 11 metres or more), expiry and a copy of the licence on their person record, with a VOC form signed off there
  • Forms Reporting counts a week's submissions by asset, location or person

Setup and limits

  • MapTrack doesn't check an operator against a machine.
  • The weekly count is of submissions, not proof that every check was done.
  • In Australia, the Code asks for a boom-type EWP's design registration number to be readily accessible near the machine at all times; a copy on its record in MapTrack doesn't replace that.
Forms Reporting with Weekly Completion showing four submissions by one of one users, the week 28 September to 4 October 2026, and All, Asset, Location and Person filters.

Choose the week and the type of form

Choose a week and use All, Asset, Location or Person to focus the view. The summary counts submissions and participating users; it does not establish that every required inspection was completed.

MapTrack app · Demonstration data · Captured

About this screenshot

Demonstration weekly summary. The individual user rows are outside this crop.

Out of service, on the record

Status, check-outs and bookings for every EWP

Set an EWP's status to Repair or Damaged on its record; the next person who scans it sees that status and the failed pre start in its Forms tab. A Damaged or written-off EWP is blocked at check-out, and an owner's override is logged.

  • Check an EWP out to a person, a site or both, with a due-back date; its harnesses, charger or outrigger pads are confirmed out and back, with a reason for anything missing
  • An overdue inspection or service is flagged when someone checks the EWP out or books it, and going ahead is logged
  • Book an EWP for a job or a site with Requests, approve it, and turn it into a check-out by scan
  • A reminder email goes out when a check-out is overdue

Setup and limits

  • A status is a record: park the EWP in a safe area, lock it out and tag it as well.
  • Checking an EWP out or back in, and booking one, needs a connection.
MapTrack New Assignment form with an amber notice that some selected assets may be unavailable, and its detail open: the CAT 140 Motor Grader with Plant Service Plan maintenance overdue since 12 September 2026 and a Plant Service Plan task on 26 September 2026, and the Robotic Total Station with a task to send it for annual calibration on 17 October 2026, each with a link.

Read the warnings before issuing equipment

Overdue maintenance and scheduled tasks show as amber warnings. No due-back date is set here, so every upcoming conflict is listed. With a due-back date, only tasks before it are listed: a 15 October due-back leaves out the total station’s 17 October calibration.

MapTrack app · Demonstration data · Captured

About this screenshot

Demonstration workspace. Two assets selected and Assign opened; the form was not saved.

QR labels on every EWP, GPS on the ones that move between sites

Every EWP can carry a QR label, and the pre start starts from a scan: the phone camera or a handheld Bluetooth or USB scanner opens the machine's record. Scissor lifts and booms that sit unpowered on site or travel on a truck can carry a battery GPS tracker such as the Yabby3, and other tracker brands you already run are connected with our help.

  • A medium custom QR asset label with a logo and phone details

    Every scissor lift, boom lift, cherry picker and spider lift

    QR labels

    • Scan QR, barcode and Data Matrix labels with the phone camera or a handheld Bluetooth or USB scanner to open the EWP's record
    • Print QR labels in MapTrack, or get durable labels from the label store

    Good to know: A plain scan of the label records no location

  • Yabby3 GPS compact tracker, rugged weatherproof design

    Scissor lifts and booms that sit unpowered on site or travel on a truck

    Battery GPS tracker (Yabby3)

    • No wiring
    • The machine's latest position on its record when the tracker has a fix
    • Battery, signal and last report in MapTrack

    Good to know: Live GPS, trip history and boundary alerts come with MapTrack Telematics, an optional add-on

  • EWPs that already carry another brand of tracker

    The trackers you already run

    • Other tracker brands connected to MapTrack with our help
    • No new hardware on those machines

    Good to know: Set up with our help rather than by you

Our trackers ship within Australia and New Zealand; elsewhere we connect your existing trackers with you.

One register for EWPs and the gear around them

EWPs sit in the same register as the harnesses used in them, the trucks that carry them, the lifting gear, plant and tools, so pre starts, inspections and services run on one system. Each machine carries its QR label, its make, model, serial and fleet number, its status and its site, and you can add your own fields, such as a boom-type EWP's design registration number, the date of manufacture or commissioning, the rated capacity and the working height.

  1. QR label on the machine

    Scan it to open the EWP's record, its pre starts and its next inspection

  2. Its own numbers on the record

    Fleet number and serial, and a boom-type EWP's design registration number

  3. Site on the record

    The site or yard it's at, or where it was last checked out or returned

Example record

  • a diesel articulating boom lift with its fleet number, serial and working height
  • its design registration number in a custom field, and the certificate in its Files tab
  • its 250 and 500 hour services on one plan, and its annual inspection on a calendar schedule
Illustrative values, not customer data.
MapTrack Print Tags dialog: all 52 QR tags laid out on Avery L7160 A4 label sheets of 64 x 38 mm, 21 per page, each label showing the QR code, tag ID and asset name, with a Download PDF button for 3 pages.

Print QR labels for every asset

Print Tags lays QR labels out on standard label stock. Here all 52 tags fill three A4 sheets of 64 x 38 mm labels, each with the QR code beside the tag ID and asset name, ready to download as a PDF and print.

MapTrack app · Demonstration data · Captured

About this screenshot

Captured in a demonstration workspace with the Avery L7160 sheet and the QR + tag ID + name layout chosen. Each QR code holds the tag ID printed beside it.

Truck-mounted and trailer-mounted EWPs

A truck-mounted or trailer-mounted EWP keeps one record with an odometer and an hour meter, so the boom's hour services and the vehicle's kilometres sit side by side, and the truck's or trailer's rego date goes on a calendar schedule beside the boom's inspections. In NSW, the Code of Practice counts truck or vehicle-mounted lifts and trailer lifts as boom-type EWPs for licensing, and a telehandler fitted with a personnel box with controls in the box counts as one too; other states may differ.

  • The boom's pre starts, inspections and hour services, and the vehicle's rego date, on one record
  • An odometer and an hour meter on the same record
  • Each operator's licence and a signed-off VOC form on their person record

Yards, sites and audits

Audit a yard by scanning each EWP's QR label; at the end you choose Mark Missing or Skip All. Draw a boundary around each yard or site on its map in MapTrack and see which gear is there.

  • The app shows an EWP's latest position when its tracker has a fix; without one, the pin shows where it was last checked out or returned
  • For live GPS, trip history and boundary alerts, MapTrack Telematics is the optional add-on

Setup and limits

  • A yard audit needs a connection.

Service agents, parts and costs for each EWP

Keep the EWP service agent as a vendor and make it the schedule's preferred vendor. Labour, parts and external costs go on the work order and stay in each EWP's service history.

  • Hoses, tyres, batteries and filters as parts with stock per bin, planned against used on the work order
  • Rate cards, an add-on on Pro and Enterprise plans: daily, weekly and monthly hire rates (dry, wet or standby), with the hire cost recorded when an EWP comes back
  • Finance and costings, an add-on on Pro and Enterprise plans: a cost ledger for every EWP, with budget against actual, depreciation and repair-or-replace guidance

Setup and limits

  • Planned parts on a work order aren't deducted from stock by it.

Free EWP pre starts, inspections and hour services

Pre starts for boom lifts, scissor lifts, cherry pickers, spider lifts and mast climbing work platforms, quarterly and annual services for booms and scissor lifts, the cherry picker 250 and 500 hour services, the scissor lift major inspection and the optional 5-year enhanced periodic inspection. Print any of them; all but the spider lift and mast climber pre starts also run on the phone in MapTrack.

How to do an EWP pre-start inspection

The rules and standards behind these records

The inspection types and intervals, design registration and operator licences are set by the instruments below, not by MapTrack, and they differ by country and, in Australia, by state. MapTrack keeps the records; the inspections and the compliance judgement stay with you and your competent person.

Common questions

EWP inspection software keeps each elevating work platform's pre starts, inspections, faults, repairs and services on its own record, and shows what's due. In MapTrack every scissor lift, boom lift, cherry picker and spider lift has its own record: operators scan its QR label and do the pre start on a phone, Fault Present opens a required fault description and photo, calendar schedules put the routine, periodic and major inspections due, and one service plan holds its hour services. MapTrack keeps the records: it doesn't inspect or certify an EWP, or license an operator.

In Australia, the WHS Regulations put the maker first: inspect plant as the manufacturer recommends, else as a competent person recommends, else at least annually. Safe Work Australia's model Code of Practice for EWPs, approved in NSW from 10 July 2026, adds a pre-operational inspection at the start of each use, routine inspections at least every three months while the EWP is in service, a periodic inspection at least annually unless the manufacturer or a competent person recommends otherwise, and a major inspection after 10 years of service and every 5 years after that. Check your state's regulator for the code that applies where you work. In MapTrack the routine, periodic and major inspections go on calendar schedules that put each one due soon and then overdue, and operators do the pre start on a phone.

In Australia, Safe Work Australia's model Code of Practice says an EWP should have a major inspection after 10 years of service and every 5 years after that, and sooner when the manufacturer says so, after damage or a modification that could affect its safety, when it's recommissioned or imported without its records, or when a competent person recommends it. The major inspection dismantles and examines critical components, and it comes on top of the pre-operational, routine and periodic inspections. In MapTrack the major inspection date goes on a calendar schedule, and its report and any NDT results go on the machine's record.

In Australia, under the model WHS Regulations, a boom-type EWP's design must be registered (regulation 243 and Schedule 5), while EWPs don't need item registration and scissor lifts and vertically moving platforms aren't on the design registration list. Safe Work Australia's model Code asks for a boom-type EWP's design registration number to be readily accessible near the machine. Rules differ in Victoria, so check WorkSafe Victoria's list of plant that needs its design registered. In MapTrack, add the design registration number as a field on the machine's record and keep the certificate in its Files tab.

In Australia, operating a boom-type EWP with a boom of 11 metres or more needs a high risk work licence (class WP), with the boom length taken as the greater of its platform height and its horizontal reach, from the original design. Scissor lifts and shorter booms need no licence in Australia, but operators still need suitable training. Under the model WHS Regulations, the business must see the licence before the work starts, and in NSW the Code adds that it should be recorded at induction. In MapTrack the licence class, expiry and a copy of the licence sit on the operator's person record, with a VOC form signed off there.

Yes. In Australia, Safe Work Australia's model Code of Practice says logbooks or an electronic logging system can be used for recording information about an EWP, with records kept somewhere readily accessible to you, your workers and any competent person doing an inspection. Under the same Australian Code, inspection, testing and maintenance records are kept for as long as the EWP is used or until you hand over control, and you may be asked for them up to 2 years after disposal or a notifiable incident. In MapTrack each machine's pre starts, faults, hour readings, services and inspection reports sit on its own record, a scan of its QR label away.

In Australia, Safe Work Australia's model Code of Practice says that if there's an issue, don't use the EWP: park it in a safe area, lock it out and tag it. In MapTrack, Fault Present opens a required fault description and photo, and a rule you set up can raise a linked corrective task. Set the machine's status to Damaged or Repair: the next person who scans it sees that status and the failed pre start, and a Damaged EWP is blocked at check-out, with an owner's override logged. A status is a record, so tag the machine out as well.

MapTrack flags an overdue inspection or service when someone checks the EWP out or books it, and going ahead is logged. A Damaged or written-off EWP is blocked at check-out, and an owner's override is logged. In Australia, Safe Work Australia's model Code says an EWP should not be used until the business is satisfied the inspection has been done, so park it, lock it out and tag it as well.

Yes. One service plan holds an EWP's hour services, set by hours, months or whichever comes first from the maker's manual, and the bigger service covers the smaller when they coincide. On an automatic schedule, an hour reading someone records raises the work order for you. The routine, periodic and major inspections run on calendar schedules beside them: each falls due soon and then overdue, and the person assigned gets an email 7 days out.

In Great Britain, LOLER asks for lifting equipment that lifts people, a MEWP included, to be thoroughly examined at least every 6 months, or under an examination scheme drawn up by a competent person, and after exceptional circumstances, with each report kept until the next one or for two years, whichever is later. HSE's guidance in Great Britain asks for a basic daily pre-use check by the trained operator, with records kept. In MapTrack the examination date goes on a calendar schedule and each report sits on the machine it covers; MapTrack doesn't examine anything.

In the US, OSHA's construction standard 29 CFR 1926.453 asks for the lift controls on boom-type aerial lifts to be tested each day before use, and for only authorised people to operate them. ANSI A92.22, the US safe use standard, as JLG quotes it, sets frequent and annual inspections, the annual one within 13 months of the last, by someone qualified on that make and model. In MapTrack the daily check runs as a pre start on the phone and the annual inspection goes on a calendar schedule.

In New Zealand, WorkSafe New Zealand's MEWP guidelines (last updated October 2017, and not yet updated for the Health and Safety at Work Act 2015) describe a logbook kept with the machine, routine inspections at least every 3 months, a 6-monthly inspection by a competent person, and enhanced periodic or major inspections at 5 and 10 years. Treat them as guidance rather than current law, and check WorkSafe New Zealand for what applies. MapTrack keeps each machine's pre starts and inspection reports on its own record.

A battery GPS tracker such as the Yabby3 suits scissor lifts and booms that sit unpowered on site or travel on a truck: there's no wiring, and the machine's latest position shows on its record when the tracker has a fix. Every EWP can carry a QR label for the pre start, and other tracker brands you already run are connected with our help. Live GPS, trip history and boundary alerts come with MapTrack Telematics, an optional add-on. Our trackers ship within Australia and New Zealand; elsewhere we connect your existing trackers with you.

No. MapTrack doesn't inspect, service, repair or certify an EWP, or train or license its operators: a competent person does the inspections and your service agent does the work. MapTrack holds the schedules, the pre starts, the hour readings, the work orders and the reports your inspector or service agent returns, on each machine's record.

See your EWPs in MapTrack

Book a demo to walk through scissor lifts and boom lifts in MapTrack, from the morning pre start to the annual inspection report, or start with the free EWP templates.