Crane inspection checklists and templates
Free PDF checklists and forms for crane inspections, pre-start checks and scheduled maintenance. Covers mobile cranes, overhead cranes, tower cranes and lifting accessories. Each template includes the inspection points required by OSHA 29 CFR 1926.1412 (US), LOLER 1998 (UK) and AS 1418 (Australia). Download as a PDF and use on site, or digitise in MapTrack to complete inspections on your phone, attach photos and generate automatic compliance reports. Every completed form is stored against the crane asset record with a full audit trail.
14 templates
- Pre-Start
Crane pre-start checklist
PDF-ready crane daily pre-start form. Covers boom, wire ropes, hook, load systems, outriggers, cab, engine and safety. Free to download.
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Crane inspection checklist
PDF-ready crane inspection checklist for mobile and overhead cranes. Covers structural, wire ropes, hooks, brakes, controls and safety devices.
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Crane 250-hour service procedure
PDF-ready mobile crane 250-hour (minor) service procedure. Covers engine oil, filters, wire ropes, hook, boom sections, slew bearing and outriggers.
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Crane 500-hour service procedure
PDF-ready mobile crane 500-hour (intermediate) service procedure. All 250-hour tasks plus hydraulic filter, wire rope measurement and sheave inspection.
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Overhead crane monthly inspection procedure
PDF-ready overhead crane monthly inspection procedure. Covers wire ropes, hook, brakes, trolley, controls, limit switches, electrical and lubrication.
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Overhead crane annual service procedure
PDF-ready overhead crane annual service procedure. All monthly items plus wire rope measurement, brake overhaul, structural NDT and AS 1418 load test.
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Crane Lift Plan Template
Free crane lift plan template (PDF-ready). Covers OSHA 29 CFR 1926.1400 and AS 2550 lift planning, load calculations, rigging and hazard assessment.
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OSHA Crane Inspection Checklist
Free OSHA crane inspection checklist (PDF-ready). Covers 29 CFR 1926.1412 shift, monthly and annual crane inspections for mobile and tower cranes.
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LOLER Crane Thorough Examination Checklist
Free LOLER crane thorough examination checklist (PDF-ready). Covers UK LOLER 1998 Regulation 9 requirements for 12-month crane examinations.
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CSA Crane Inspection Checklist
Free CSA Z150 crane inspection checklist (PDF-ready). Covers structural, wire rope, sheaves, hooks, brakes, controls, load charts and safety devices. Download free.
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Crane 1000-hour service checklist
Free crane 1000-hour service checklist (PDF-ready). Covers structural inspection, wire ropes, hydraulics, slew mechanisms and load-limiting devices.
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Critical lift plan template
Free critical lift plan template (PDF-ready). Covers AS 2550 Section 8 load calculations, rigging design, hazard assessment and approvals.
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Lift study form
Free lift study form (PDF-ready). Covers AS 2550:2021 crane capacity, radius, boom length, load weight, rigging and environmental factors.
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AS 1418 crane inspection checklist
Free AS 1418.1:2021 crane inspection checklist (PDF-ready). Covers Section 7 structural, mechanical, electrical and safety system checks.
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Frequently asked questions
- What should a crane inspection checklist include?
- A thorough crane inspection checklist covers structural components (boom, jib, mast), wire ropes and sheaves, hook and safety latch, load-limiting devices, brakes, outriggers or stabilisers, hydraulic systems, electrical controls, safety signage and operator cabin condition. Pre-start checks are performed daily before use, while thorough examinations follow manufacturer and regulatory intervals.
- How often should cranes be inspected?
- Daily pre-start checks should be completed before every shift. Under OSHA 29 CFR 1926.1412, a comprehensive annual inspection is required at minimum. LOLER 1998 in the UK requires thorough examination every 12 months (or 6 months for cranes used to lift people). AS 2550 in Australia requires major inspections every 10 years with annual and pre-operational checks.
- What are the regulatory requirements for crane inspections?
- In the United States, OSHA 29 CFR 1926.1400-1442 sets crane safety standards for construction. In the UK, LOLER 1998 and PUWER 1998 govern lifting equipment inspections. In Australia, AS 1418 and AS 2550 define crane design, inspection and safe-use requirements. Each template in this collection references the applicable standard.
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