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LOLER Crane Thorough Examination Checklist

Thorough examination per UK LOLER 1998 Regulation 9

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Details
# Inspection Item P/F Notes
Structural Members
1Main boom sections free from cracks and distortion
2Jib and fly jib (if fitted) structurally sound
3Turntable and slew ring in acceptable condition
4Chassis and undercarriage free from significant defects
5All structural welds examined, no visible cracking
6Boom rest and storage supports undamaged
Wire Ropes
7Hoist rope free from broken wires beyond rejection criteria
8Rope diameter within tolerance (no necking)
9No kinking, birdcaging, or core protrusion
10Rope terminations secure (wedge sockets, ferrules)
11Rope lubrication adequate
12Correct number of dead wraps on drum
Hooks and Sheaves
13Hook throat opening within manufacturer limits
14Hook twist does not exceed 10 degrees
15Safety catch present and functioning
16Hook block swivel rotates freely
17Sheaves rotate freely, grooves not excessively worn
Brakes and Controls
18Hoist brake holds rated load without slip
19Slew brake engages and holds position
20Luffing brake (if fitted) operational
21Travel brake effective (mobile cranes)
22All control levers return to neutral when released
23Control markings legible and correct
Safety Devices
24Safe load indicator (SLI) / rated capacity indicator tested
25Anti-two-block device functional
26Hoist upper and lower limit switches tested
27Boom angle / radius indicator accurate
28Anemometer (wind speed indicator) operational (if fitted)
Outriggers and Stability
29Outrigger beams extend and retract correctly
30Outrigger jacks hold load without drift
31Outrigger pads present and in serviceable condition
32Level indicator functional and readable
33Counterweight secure and correct for configuration
Documentation and Certification
34Load charts available in cab and legible
35Previous thorough examination report reviewed
36Outstanding defects from previous report rectified
37Next thorough examination date determined and recorded
Declaration & Sign-Off

I confirm that all items have been inspected/completed as indicated above. Any defects or concerns have been noted and reported.

Completed By
Reviewed / Approved By