Fleet Tyre Management & Lifecycle
Tyres are one of the biggest controllable costs in a fleet, and the easiest to lose track of. MapTrack puts every tyre on a 2D and 3D map of the vehicle, tracks tread, pressure, cost per km and age per position, and flags Good, Monitor or Replace before a worn tyre becomes a breakdown or a fail.
Co-Founder & GM of Operations
Trusted by mining, civil and transport fleets
What is tyre management software?
Tyre management software is a system for tracking the condition, cost and lifecycle of every tyre across a fleet. MapTrack records tread depth, pressure, cost per kilometre and age for each fitted tyre, maps tyres to their exact position on the vehicle, and flags a Good, Monitor or Replace status so worn tyres are caught before they fail. It runs in the same platform as your maintenance and work orders, pre-start inspections and GPS and fleet tracking, so tyre condition sits next to everything else you manage on the asset. It is built for the vehicle and heavy-plant fleets that run across mining, civil and transport.
Tyre checks run as forms on the phone that you set up: tread depth, pressure, damage and wheel nuts. The photo and signature go on the PDF, a failed check can raise a job for the workshop, rotations can run on kilometre intervals, and tyre spend lands in the vehicle’s cost history.
Why teams track tyres properly
Untracked tyres are quietly costing you
Tyres are one of the largest operating costs in any heavy fleet, behind fuel and labour, yet they are often managed on paper or not at all. When you cannot see tread, pressure and cost per km per tyre, you replace too early, run too long, or get caught by a blowout. Here is how MapTrack fixes each problem.
Worn tyres slip through to failure
A tyre below tread is a blowout, a downtime event and a safety risk waiting to happen. MapTrack flags every tyre Good, Monitor or Replace from its tread so the ones that need attention are obvious before they fail.
Paper tread checks get lost
Tread cards in the glovebox never make it back to the office. MapTrack captures tread and pressure per position on mobile, with photos, stored against the vehicle and synced even from remote sites.
No visibility of cost per km
Without cost per tyre, you cannot tell a cheap tyre from an expensive one. MapTrack tracks spend and cost per kilometre per tyre so you can compare brands, positions and vehicles on real numbers.
Replacing too early or too late
Calendar guesses over-service good tyres and miss worn ones. MapTrack bases replacement on actual tread, pressure and usage so each tyre is changed at the right time, not too soon and not too late.
Damage is reported, not fixed
A cut sidewall noted on a checklist is easy to miss. A failed answer can raise a job for the workshop, linked to the check, and a repeat report goes onto the open job instead of a second one.
Rotations slip past their kilometres
Tyre rotations done “when we get to it” wear tyres out early. Put them on a kilometre interval and MapTrack raises the work order when the vehicle reaches it.
Tyre spend disappears
When tyres are paid for off a card or a supplier invoice, nobody sees what each vehicle costs. Record tyres as parts on the service record and the spend sits in that vehicle’s cost history.
No proof the check was done
A tick on a paper sheet proves nothing when a tyre fails. In MapTrack the tyre check is a form on the phone, saved against the vehicle with its photos, signature and location.
How it works
From axle layout to replacement, on one record
Every tyre is tracked on the vehicle, from the first inspection to the day it is replaced.
Build the axle layout
Set up the vehicle in 2D or 3D: steer and drive axles, single or dual wheels, and as many axles as it has. Each position becomes its own tyre record.
Inspect tread and pressure
Operators run a quick inspect or a detailed inspection on mobile, recording tread, pressure and photos per position, online or offline.
Status flags automatically
MapTrack scores each tyre Good, Monitor or Replace from tread and pressure against your thresholds, and surfaces what needs attention.
Track cost and replace
Cost per km, spend and age build up per tyre. When one hits Replace, raise a work order and the lifecycle history carries on with the new tyre.
Product walkthrough
See every tyre on the vehicle
The Tyres tab on each asset shows the full axle layout with tread, status and the metrics that matter, plus a live overview of what needs attention.
Map steer and drive axles, single or dual, per vehicle
Colour-coded Good, Monitor and Replace status on every tyre
Overview panel with average tread, pressure, cost per km and spend
Click any tyre for its tread, pressure and full history
2D and 3D visualisation
See every tyre in 2D or interactive 3D
Switch between a flat 2D axle layout and an interactive 3D model of the vehicle. Colour the tyres by status, tread, pressure, cost per km or age, then rotate, zoom and click a tyre to drill into its full detail and lifecycle. Layouts cover rigid trucks, prime movers, trailers and heavy plant.
Explore GPS and fleet tracking →The metrics that matter
Tread, pressure, cost per km and age, per tyre
View the same axle layout through five lenses. Each tyre carries its own numbers and its own history.
Tread depth
Tread in millimetres per position, scored against your safe and replacement thresholds to set status.
Pressure
Pressure in psi per tyre, captured during inspection or fed from telematics where it is available.
Cost per km
Spend divided by distance so you can compare tyres, positions, brands and vehicles on real cost.
Age
How long each tyre has been in service, so old stock and slow-wearing tyres are easy to spot.
Status
A clear Good, Monitor or Replace on every tyre, rolled up to how many need attention per vehicle.
Lifecycle history
Inspections, rotations and replacements logged per position for warranty, audits and resale.
Tyre checks on the phone
Ask exactly what your tyre check needs
A MapTrack tyre check is a form you build. Each thing you check is its own question, so the check matches how your workshop and your drivers already work, and you can change it whenever your process does. Operators fill it in on the MapTrack mobile app.
Tread readings
Ask for the tread reading at the positions you choose, or a simple pass or fail against your own limit.
Pressure checks
Record pressures as part of the walk-around, or ask whether each tyre was checked and topped up.
Damage, with a photo
Cuts, bulges, sidewall damage and uneven wear, with a photo of the tyre attached to the answer.
Wheel nuts and rims
Wheel nuts tight and indicators in place, rims free of cracks, valve caps fitted.
Odometer reading
The odometer reading answered on the check updates the vehicle’s meter in MapTrack.
Signature and PDF
The inspector signs off on the phone, and the signature and photos print on the check’s PDF.
Ready-made templates
Start from a tyre inspection template
You don’t have to build the check from a blank page. Start from one of our free tyre templates, then add, remove or reword questions for your trucks, utes, trailers and plant. The how-to guide covers the check itself, so new drivers know what they’re looking for.
Proof on every check
Photo, signature and location, on the PDF
When a tyre is found damaged, the record shows what was found, who found it and where. Every check saves the same evidence, whether it was done in the depot or on a remote site with no signal. That matters when a driver says the tyre was fine at the start of the shift, or an auditor asks how you know your tyre checks are being done.
Explore forms and inspections →A photo of the damaged tyre is saved with the check and printed on its PDF.
The inspector’s signature is saved with the check and printed on its PDF.
When the phone shares its location, the saved check shows a map pin and the street address where it was done.
The PDF prints the address and GPS coordinates, ready to send to a client or keep for an audit.
Checks work offline on remote sites and sync when the phone reconnects.
Inspections to work orders
Quick checks and detailed inspections, on mobile
A quick inspect captures tread and pressure in seconds. A detailed inspection adds photos and notes per position. When a tyre comes back as Replace, raise a work order against the vehicle in one tap, and the job is tracked to completion in the same platform.
A failed tyre check becomes a workshop job
Set a rule on the answers that matter, like tread below your limit or a damaged sidewall, and a failed answer raises a work order for the workshop, linked to the vehicle and the check. The mechanic can open the check and see the photo before they walk out to the vehicle.
Explore maintenance and work orders →A failed answer can raise a job for the workshop through an automation rule you set.
If the same check fails again while that job is still open, the new report can go onto the open job instead of raising a second one.
One work order can cover tyre checks across many vehicles, each with its own pass or fail, so a monthly tyre round in the yard is one job.
The job, the check that raised it and the vehicle’s history stay linked on the same record.
Rotations and replacements
Tyre rotations on kilometres, not guesswork
Put tyre rotations and replacements on a kilometre interval in a meter-based service schedule. On an automatic schedule, MapTrack raises the work order when the vehicle reaches the interval, so rotations happen with the kilometres the vehicle actually does.
Explore meter-based maintenance →Tyre rotations and replacements can run on kilometre intervals, raising the work order automatically.
An odometer reading answered on a tyre check for that vehicle updates its meter.
Kilometres can also come from GPS trackers, AI dash cams (estimated from trips), OEM feeds or manual readings. Tracker and dash cam figures are estimates.
AI dash cam events and kilometres sit beside each vehicle’s servicing.
Tyre costs
Tyre spend in each vehicle’s cost history
Tyres are a big line in any fleet budget, and they’re easy to lose in supplier invoices. Record the work on the service record and the spend stays with the vehicle that used it, so you can see which vehicles cost the most to keep on the road.
Labour, parts (the tyres themselves) and external costs go on each service record.
An outside tyre shop’s invoice goes on as an external cost against the vehicle it was for.
Time and costs logged on the work order roll up into the vehicle’s service record and cost history.
A per-asset total cost of ownership report is available in MapTrack Telematics.
Fleet tyre dashboard
See tyre cost and risk across the whole fleet
Step up from a single vehicle to the whole fleet. See which vehicles have tyres needing attention, average cost per km, total tyre spend and replacements due, then drill into any vehicle. It is the view that turns tyre data into cost control and reporting.
Explore cost tracking →Control one of your biggest fleet costs
Fewer blowouts
Catch worn and under-pressure tyres before they fail, reducing roadside breakdowns and downtime.
Lower cost per km
Compare tyres and positions on real cost so you buy and rotate based on what actually lasts.
Longer tyre life
Right-pressure, right-rotation and right-time replacement get more kilometres from every tyre.
Audit-ready records
Tread, pressure and replacement history per tyre, ready for safety audits and compliance.
Checks that come back
Every tyre check is saved against the vehicle, with no paper to chase from the glovebox.
Defects that get fixed
A failed answer goes to the workshop as a job, not a note someone has to remember.
Rotations on time
Kilometre intervals raise the work order, so rotations happen when the vehicle is due.
Proof for clients
The photo, signature, location and job history are ready when a client or an auditor asks.
By the numbers
Why tyres are worth tracking
Across heavy fleets, tyres are a major and largely controllable line item. Managing them on condition and cost, rather than on guesswork, is where the savings are.
Top 3
tyres are commonly among the top three operating costs in a heavy fleet, behind fuel and labour
Fleet operating cost benchmarks
Per tyre
cost per km tracked for each tyre, not just per vehicle, so you can compare brands and positions
MapTrack capability
Under-inflation
running tyres under correct pressure increases wear and fuel use and raises the risk of failure
Tyre maintenance guidance
Offline
inspections capture tread and pressure on remote sites and sync when back online
MapTrack capability
Teams love MapTrack
“Very easy to learn and use across the team. Scanning and assigning assets takes seconds, and the custom forms help us make it fit our process.”


“Thanks to MapTrack we know exactly where our gear is, who has it and when it needs servicing.”
Denis Slaviero
HSEQ Manager at Hacer Group
Get every tyre under control
Map your axles, inspect tread and pressure, and see cost per km across the fleet. Start your free trial and put your tyres on one record.
Set up a tyre check from a template, run it on the phone and send failed checks to the workshop as jobs. See it on your own vehicles in a demo, or try it yourself.
- No credit card required
Works with the rest of the platform
Tyre management is part of the whole asset
Maintenance & work orders
Raise a work order from a Replace tyre and track it to completion.
Explore maintenance & work orders →Forms & inspections
Build the tyre check your way, with photos, signatures and a PDF.
Explore forms & inspections →Pre-start inspections
Tyre checks as part of the daily pre-start, with photos and faults.
Explore pre-start inspections →Meter-based maintenance
Use distance and hours to drive rotation and replacement.
Explore meter-based maintenance →Cost tracking
Roll tyre spend and cost per km into total cost of ownership.
Explore cost tracking →GPS, plant & fleet tracking
Pair tyre data with live location and utilisation per vehicle.
Explore gps, plant & fleet tracking →Mobile app
Run tyre checks offline on remote sites and sync later.
Explore mobile app →Service history
A full record of every tyre rotation and replacement on the asset.
Explore service history →Alerts & automation
Alerts when tyres hit Monitor or Replace, to the right people.
Explore alerts & automation →Asset tracking
Tyres sit on the asset alongside custody, location and condition.
Explore asset tracking →Tyre templates & guides
Compare & resources
Tyre management FAQs
Common questions about tracking tyre tread, pressure, cost and lifecycle with MapTrack.
- What is tyre management software?
- Tyre management software (also spelled tire management software) tracks the condition, cost and lifecycle of every tyre across a fleet. MapTrack records tread depth, pressure, cost per kilometre and age for each fitted tyre, maps tyres to their position on a vehicle in 2D and 3D, and flags a Good, Monitor or Replace status so teams replace tyres before they fail and control cost per km across the fleet.
- What does tyre management involve day to day?
- Keeping a fleet’s tyres safe and their cost under control: regular tyre checks, getting damaged tyres fixed, running rotations and replacements on time, and recording what the tyres cost. In MapTrack, tyre checks run as a form on the phone, a failed check can raise a job for the workshop, rotations can run on kilometre intervals, and tyre spend sits in the vehicle’s cost history.
- What does MapTrack track for each tyre?
- Each tyre on the vehicle has its own record: tread depth in millimetres, pressure in psi, cost per kilometre, age, fitment position (for example Drive Right Outer), and a full history of inspections, rotations and replacements. The Overview panel rolls these up per vehicle into average tread, average pressure, average cost per km and total spend, plus how many tyres need attention.
- How is the Good, Monitor or Replace status set?
- Status is derived from tread depth against the thresholds you set per axle or tyre type, with pressure taken into account. Tyres above your safe-tread threshold show Good, tyres approaching it show Monitor, and tyres below the legal or replacement limit show Replace. The colour-coded 2D and 3D views and the Overview panel make tyres that need attention obvious at a glance.
- What can a MapTrack tyre check include?
- Whatever you need to ask. A tyre check is a form you build: tread depth, pressure, damage, wheel nuts, rims and valve caps can each be a question you set, along with photos, notes, an odometer reading and the inspector’s signature. Operators fill it in on their phone, and you can change the questions as your process changes.
- Is there a ready-made tyre inspection template?
- Yes. Start from the free fleet tyre inspection checklist or the tyre and rim inspection form, then add, remove or reword questions to suit your vehicles. The guide to checking tyre tread depth explains the check itself.
- Can pressure and usage come from telematics, or is it manual?
- Both. Operators can record tread and pressure manually during a quick or detailed inspection on the mobile app, including photos. Where telematics or OEM data is available and configured, usage and related readings can feed in to keep cost per km and lifecycle current without manual entry. MapTrack connects to a wide range of telematics and management data sources.
- Are photos and signatures saved with a tyre check?
- Yes. A photo of a damaged tyre and the inspector’s signature are saved with the check and printed on its PDF, so the record of what was found, and who found it, stays with the vehicle. That works offline too: operators can run a tyre check, capture photos and sign it off on remote sites with no connection, and the check syncs when the phone is back online.
- Does a tyre check record where it was done?
- Yes, when the phone shares its location. The saved check shows a map pin and the street address on the record, and its PDF prints the address and GPS coordinates. If location permission is denied on the phone, the check still saves without it.
- How do tyre inspections link to maintenance and work orders?
- A quick inspect captures tread and pressure fast, while a detailed inspection adds photos and notes per position. When a tyre hits Replace, you can raise a work order linked to that vehicle straight from the inspection, so the job is tracked through to completion in the same platform as the rest of your maintenance and pre-start inspections.
- What happens when a tyre check fails?
- A failed answer can raise a job for the workshop through an automation rule you set, linked to the vehicle and to the check that found the problem. If the same check fails again while that job is still open, the new report can be added to the open job instead of raising a second one.
- Can one work order cover tyre checks across the fleet?
- Yes. One work order can cover many vehicles, each with its own pass or fail. That suits a monthly tyre round in the yard: one job for the whole round, with each vehicle’s result recorded on its own.
- Can tyre rotations and replacements run on kilometres?
- Yes. Put tyre rotations and replacements on a kilometre interval in a service schedule, and on an automatic schedule MapTrack raises the work order when the interval is reached. An odometer reading answered on a tyre check for that vehicle updates its meter, and kilometres can also come from GPS trackers, AI dash cams (estimated from trips), OEM feeds or manual readings. Tracker and dash cam figures are estimates.
- How is tyre spend tracked?
- Record labour, parts (the tyres themselves) and external costs on each service record, for example a tyre replacement or a puncture repair by an outside tyre shop. That spend rolls into the vehicle’s cost history, and a per-asset total cost of ownership report is available in MapTrack Telematics.
- Does it work for trucks, trailers and heavy plant?
- Yes. You build the axle layout to match the asset: steer and drive axles, single or dual wheels, and as many axles as the vehicle has. That covers rigid trucks, prime movers, trailers, water carts, graders and other heavy plant. Tracked machines without tyres are simply managed through the rest of MapTrack.
- Does tyre management work offline in the field?
- Yes. The MapTrack mobile app supports offline use, so operators can inspect tyres, record tread and pressure and capture photos on remote sites with no connection. Results sync to the dashboard automatically when the device is back online, the same as the rest of the platform.
- Where do tyre checks, jobs and costs live in MapTrack?
- On the vehicle’s record. Each vehicle carries its tyre checks, the jobs those checks raised, its tyre rotations and replacements, and their cost, alongside its pre-starts, servicing, location and the rest of its history.
- Is tyre management part of the same platform as the rest of the fleet?
- Yes. Tyres sit on each vehicle’s record alongside its pre-starts, inspections, maintenance, location and costs, in the same platform that tracks your tools, plant, equipment and trailers.
- Can dash cam events sit beside each vehicle’s servicing records?
- Yes. AI dash cams show saved event clips in MapTrack, beside the vehicle’s pre-starts, servicing and costs. Connect your AI dash cam account and MapTrack imports the cameras, shows their latest position and safety events, and estimates kilometres and drive hours from completed trips.
- Can vehicle servicing follow kilometres from trackers or dash cams?
- Yes. Run hours and kilometres come from GPS trackers, AI dash cams (estimated from trips), OEM and telematics feeds or manual readings. MapTrack works out each asset’s usage rate from its recent readings and estimates when the next meter service will fall due. It also flags meters whose readings are out of date, or whose estimated due date has passed without a new reading, so services don’t slip between readings.
Tyre management, linked to everything else on the asset
Tyres sit on the same vehicle record as maintenance, pre-starts, service history and GPS tracking. One place to see where a vehicle is, what condition its tyres are in, what it has cost and what is due, so nothing falls between the cracks.
Tyre checks and the jobs they raise sit on that record too, so the workshop can see what the last tyre check found before the vehicle comes in.
Stop guessing on tyres
Get full access with a free trial. No credit card required. See how MapTrack tracks tread, pressure, cost per km and lifecycle for every tyre in your fleet. Or book a demo to see tyre checks, workshop jobs and tyre costs set up for your fleet.
- No credit card required



