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Free excavator daily pre-start checklist

Free excavator daily pre-start checklist (PDF-ready). Covers hydraulics, pins and bushes, tracks, cab, safety devices and engine checks. Download free.

Updated 16 Sept 2026

Excavator Daily Pre-Start Checklist

Excavator daily inspection: complete before first use each shift

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0 of 39 checks

Walk-Around

1General condition: clean, no visible damage
2No visible leaks: oil, coolant, fuel, hydraulic
3Ground conditions: stable, suitable for operation

Engine & Fluids

4Engine oil: correct level
5Coolant: correct level, no leaks
6Hydraulic oil: correct level
7Fuel: sufficient for shift
8DEF / AdBlue: level adequate (if fitted)
9Air filter indicator: in acceptable range

Undercarriage / Tracks

10Track tension: correct, even both sides
11Sprockets: no excessive wear or damage
12Rollers and idlers: rotate freely, no leaks
13Track pads / shoes: condition acceptable, no missing
14No debris wrapped around tracks or undercarriage

Boom, Stick & Bucket

15Pins and bushes: no excessive wear or play
16Bucket teeth and cutting edge: condition acceptable
17Hydraulic cylinders: no leaks, no scoring
18Hoses: secure, no leaks, no chafing or bulging
19Quick hitch: locked, safety pin in place (if fitted)

Cab & Controls

20ROPS / FOPS: integrity, no damage or modifications
21Seatbelt: working, not frayed or damaged
22Mirrors: clean, correctly adjusted
23Wipers and washers: operational
24Horn: audible
25Reversing camera / alarm: operational (if fitted)
26Joystick / control operation: smooth, responsive
27Gauges and displays: functioning correctly

Safety Devices

28Fire extinguisher: present, in date, accessible
29First aid kit: present and stocked
30Emergency stops: tested, accessible
31Swing lock: engages and holds
32Boom lock: engages and holds
33Travel lock: engages and holds

Lights & Electrics

34Headlights and work lights: operational
35Beacon: operational (if fitted)
36Indicators: operational
37Battery: terminals secure, no corrosion

Attachments

38Attachment secured: correct pins, retainers in place
39Hydraulic hoses connected: no leaks at couplings

Operator Sign-off

Signature

Print name

Date & time

Supervisor / Reviewer Acknowledgement

Signature

Print name

Date

How to use: download the PDF, print or complete digitally on any device.

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These templates are free general guides provided as-is. They do not constitute legal, safety or compliance advice. You are responsible for ensuring any form meets your specific workplace obligations, industry standards and applicable regulations.

Don't just download it - use it live. Start a free workspace with this excavator daily pre-start checklist already built, so your crew can run it from a phone.

Jarrod Milford

Jarrod Milford

Commercial Director

Updated 16 September 2026

Key takeaways

  • The MapTrack excavator daily pre-start checklist contains 39 checks across 8 sections. Sections covered: Walk-Around, Engine & Fluids, Undercarriage / Tracks, Boom, Stick & Bucket, Cab & Controls, Safety Devices, Lights & Electrics, Attachments.

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Used by construction, mining and field service teams

Saunders InternationalMineral ResourcesSupagasHacer GroupMetro TunnelUltrabuilt

What is an excavator daily pre-start checklist?

An excavator pre-start checklist records the checks made before the equipment is used. This form covers tracks, boom, stick, bucket, hydraulics, cab controls and safety devices, with space to identify the machine and operator and record findings. Check each applicable item against the equipment instructions and workplace process, rather than treating a ticked box as a guarantee that the machine is safe.

Check the machine and each fitted attachment against the manufacturer's instructions. A daily form doesn't replace the equipment's scheduled servicing or a competent person's assessment.

Record a defect clearly enough for the next person to understand it: identify the item, describe the observation and note who it was reported to. Follow the site's process for taking unsafe equipment out of use and arranging assessment. Keep any repair and return-to-service decision connected to the same asset ID.

The PDF is a starting point for the record, not a complete inspection procedure for every model. Review it before use, add any missing checks and explain items that don't apply. An item that couldn't be checked needs follow-up; it isn't the same as an item that is not applicable.

Learn more about pre-start inspections in MapTrack.

Benefits of using this excavator daily pre-start checklist

  • Equipment reference: recording the excavator ID connects the completed check to the right machine, site and maintenance history.
  • Clear findings: an item-by-item record gives the reviewer a place to look for defects, limitations and follow-up notes.
  • Operator handover: a dated record helps the next person see what was checked and which findings still need attention.
  • Consistent review: the same field order helps the team compare records while still allowing checks specific to each machine.
  • Maintenance context: linking a reported defect to its repair record lets a reviewer follow the issue from observation to completion.
  • Useful sign-off: names and dates identify who completed and reviewed the record without implying that the form certifies the equipment.

Benefits of digitising forms in MapTrack

When you digitise excavator checklists in MapTrack, you get:

  • Field users can easily scan a QR code to complete a form on mobile. Unlimited users.
  • Automatically get alerts when faults are identified.
  • Link every form digitally as a PDF to the relevant asset, location or person.
  • Receive a digital PDF copy with every submission to your email.
  • Ability to share forms digitally.
  • Build conditional logic (show or hide questions based on answers).
  • Take pictures or attach photos. Not possible with a paper-based form.
  • Electronic signatures.
  • Edit forms later without reprinting.
  • Restrict permissions (who can view, complete or approve).
  • Build forms with AI (describe what you need and MapTrack suggests the form).
  • Auto-schedule pre-start forms so operators are prompted before every shift.
  • Flag overdue pre-starts on the dashboard so nothing leaves the yard unchecked.
  • Link each pre-start to the asset record for a complete inspection history.

Book a demo to see how MapTrack handles excavator checklists.

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Steve McAllister

Asset Coordinator, Saunders International

What to include in a excavator daily pre-start checklist

This excavator daily pre-start checklist covers 11 key areas:

  • Excavator details: asset ID, make/model, serial number, hours reading.
  • Operator details: name, licence/ticket number, date.
  • Walk-around: general condition, cleanliness, no visible damage or leaks, ground conditions.
  • Engine and fluids: engine oil, coolant, hydraulic oil, fuel, DEF/AdBlue (if fitted), air filter indicator.
  • Undercarriage / tracks: track tension, sprockets, rollers, idlers, track pads/shoes, no debris wrapped.
  • Boom, stick and bucket: pins and bushes (wear/play), bucket teeth and cutting edge, hydraulic cylinders, hoses, quick hitch.
  • Cab and controls: ROPS/FOPS integrity, seatbelt, mirrors, wipers, horn, reversing camera/alarm, joystick operation, gauges.
  • Safety devices: fire extinguisher, first aid kit, emergency stops, swing lock, boom lock, travel lock.
  • Lights and electrics: headlights, work lights, beacon, indicators, battery.
  • Attachments: secured, correct pins, hoses connected.
  • Overall result, defects table, operator and supervisor sign-off.

How to use this excavator daily pre-start checklist

  1. Identify the equipment and operator: Record the excavator ID, operator, date and the other details requested on the form. Confirm the checklist is appropriate for the machine and fitted equipment.
  2. Use the equipment instructions: Follow the manufacturer's safe inspection procedure and your workplace requirements for each applicable check. Only perform tasks you are trained and authorised to carry out.
  3. Record the result of each check: Mark the result using the form's columns and add a clear note for a defect or incomplete check. Explain items that don't apply rather than leaving their status ambiguous.
  4. Report defects and arrange follow-up: Identify the equipment and affected item when reporting a finding. Follow the site's process for unsafe equipment and assessment, and keep the relevant job or defect reference with the record.
  5. Complete and retain the record: Sign and date the completed check and obtain the required review. Keep unresolved findings visible and connect any later repair and return-to-service decision to the same asset ID.

In MapTrack, you can run digital pre-starts attached to each asset. Each submission is stored as a timestamped PDF against the asset record.

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How often should you complete this checklist?

Use the excavator pre-start record at the point specified by the equipment instructions and workplace procedure, including the checks required before operation. Review whether another check is needed after a change of operator, location, attachment or equipment condition. Don't use this generic form to set universal servicing or electrical-testing intervals.

Keep daily observations separate from scheduled maintenance, specialist inspection and repair records. Record the relevant hour-meter reading where the form provides for it, and use the manufacturer's schedule and applicable workplace requirements to plan the next service. Report a new fault when it is found, rather than waiting for the next scheduled form.

Frequently asked questions

The PDF includes 39 numbered checks covering tracks, boom, stick, bucket, hydraulics, cab controls and safety devices. It also includes equipment and operator details and sign-off. Review the individual checks against your machine and attachments before using it. Add any model-specific requirements and record findings clearly, including anything that couldn't be checked.

Follow the equipment instructions and your workplace's process for checks before operation. Consider changes in the machine, operator, location or attachment when deciding whether a fresh check is needed. Keep scheduled servicing and specialist testing separate; a completed excavator pre-start form doesn't replace either of those records.

Don't use a machine-weight threshold from a generic checklist to decide operator requirements. Check the plant, attachment, task and jurisdiction, and verify the person's competence for that work. Safe Work Australia's excavation guidance discusses operator competence and situations involving licensing; a completed pre-start form isn't evidence of competence on its own.

No. A pre-start records checks before operation; a service record documents maintenance performed at the required interval or in response to a fault. Keep the same asset ID on both. If a pre-start finding needs repair, connect it to the relevant job card and keep the completion evidence with the history.

Yes. Use the PDF download form on this page; starting a MapTrack trial is optional. Check the full excavator form before using it and adapt the checks to the equipment and workplace. Keep completed copies with the relevant asset records so findings and follow-up can be read together.

Guidance to check before use

This template is a starting point for your records. It isn't an approval, certification or replacement for the instructions and requirements that apply to your work.

  • Safe Work Australia model guidance on managing risks of plant in the workplace

Excavator daily pre-start checklist preview

Excavator daily pre-start checklist template preview showing fields and layout

The numbers behind this excavator daily pre-start checklist

Every figure below is sourced and dated, so you can quote it in a toolbox talk, a budget case or a board paper without having to chase the original report.

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<div style="max-width:480px;font-family:system-ui,-apple-system,'Segoe UI',Roboto,sans-serif;border:1px solid #E5E7EB;border-radius:12px;padding:20px;background:#ffffff;">
  <p style="font-size:12px;font-weight:700;letter-spacing:0.05em;text-transform:uppercase;color:#071D49;margin:0;">Free template</p>
  <p style="font-size:18px;font-weight:700;color:#071D49;margin:6px 0 0;">Excavator daily pre-start checklist</p>
  <ul style="margin:12px 0 0;padding-left:18px;color:#374151;font-size:14px;line-height:1.6;">
    <li style="margin:4px 0;">Excavator details: asset ID, make/model, serial number, hours reading.</li>
    <li style="margin:4px 0;">Operator details: name, licence/ticket number, date.</li>
    <li style="margin:4px 0;">Walk-around: general condition, cleanliness, no visible damage or leaks, ground conditions.</li>
    <li style="margin:4px 0;">Engine and fluids: engine oil, coolant, hydraulic oil, fuel, DEF/AdBlue (if fitted), air filter indicator.</li>
    <li style="margin:4px 0;">Undercarriage / tracks: track tension, sprockets, rollers, idlers, track pads/shoes, no debris wrapped.</li>
    <li style="margin:4px 0;">Boom, stick and bucket: pins and bushes (wear/play), bucket teeth and cutting edge, hydraulic cylinders, hoses, quick hitch.</li>
  </ul>
  <p style="font-size:13px;color:#6B7280;margin:14px 0 0;padding-top:12px;border-top:1px solid #E5E7EB;">Free <a href="https://www.maptrack.com/templates/excavator-pre-start-checklist" style="color:#071D49;font-weight:600;text-decoration:none;">Excavator daily pre-start checklist</a> by MapTrack</p>
</div>

Free to reuse, including commercially. This template is published under a Creative Commons Attribution 4.0 licence. Copy it, adapt it, put it on your own site or in your own docs. All we ask is that you credit MapTrack with a link back to this page. The snippet above already includes that credit, so if you use it as-is you’re covered.

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The MapTrack excavator daily pre-start checklist contains 39 checks across 8 sections.

Short attribution
MapTrack Excavator daily pre-start checklist, https://www.maptrack.com/templates/excavator-pre-start-checklist
Reference list
MapTrack. (2026). Excavator daily pre-start checklist [Checklist template]. Retrieved from https://www.maptrack.com/templates/excavator-pre-start-checklist

Free to reuse with credit under a Creative Commons Attribution 4.0 licence. If you’d rather link straight to it, the page is https://www.maptrack.com/templates/excavator-pre-start-checklist.

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