Skip to main content
Fleet OperationsBeginner6 min read

How to Do a Driver Vehicle Inspection Report

Jarrod Milford

Jarrod Milford

Commercial Director

|Reviewed by Lachlan McRitchie
Published 1 May 2026

Step-by-step DVIR guide covering walk-around, exterior, engine, cab, brake test, and sign-off to meet DOT/FMCSA requirements.

Time required

10-15 minutes

Difficulty

Beginner

Tools needed

DVIR form or digital checklist, Pen, Flashlight

A daily vehicle check, also called a heavy-vehicle pre-start, is the walkaround and written record that confirms a truck or commercial vehicle is roadworthy before it leaves the yard. The National Heavy Vehicle Regulator (NHVR) describes it as a quick visual inspection done before the vehicle leaves the depot, yard or rest area, and it is how a driver and operator meet their roadworthiness duty under the Heavy Vehicle National Law (HVNL).

Overseas operators and imported paperwork often call this a Driver Vehicle Inspection Report (DVIR), the term used under United States FMCSA rules. If you are searching for a DVIR, the daily check below is the Australian equivalent. The walkaround is the same; only the regulator and the record-keeping differ.

Before you start

Gather your daily vehicle inspection form, a pen or mobile device, a torch and a tyre tread depth gauge. If you are taking over from another driver, find the previous check to confirm any reported defects were repaired. Park on level ground with the engine off and the park brake set. Work through the vehicle in the same order every shift so nothing is skipped.

Step by step: the daily vehicle check

1. Approach and walkaround

Start at the driver's door and walk around the vehicle in one direction. Look for fresh fluid on the ground, obvious damage, loose or missing panels, load restraint issues and anything that has changed since the last shift.

2. Exterior checks

Work through the external items the NHVR expects a driver to cover:

  • Lights and reflectors: headlights, tail lights, brake lights, indicators, hazard lights, clearance lights and reflectors all clean and working
  • Tyres: at least 1.5 mm of tread across the central three-quarters of the tyre around its full circumference (the Australian minimum), correct inflation, and no cuts, bulges or exposed cords
  • Wheels: no cracks, no missing or loose wheel nuts, and rust streaks or shifted indicator marks investigated
  • Mirrors: clean, secure and correctly adjusted
  • Body and coupling: mud flaps present, and the fifth wheel or coupling secure with the safety devices engaged

3. Under-bonnet and engine bay checks

Open the bonnet or tilt the cab and check engine oil, coolant (never open a hot radiator cap), power steering fluid and washer fluid. Look over drive belts for cracks or fraying, hoses for perishing or leaks, and battery terminals for corrosion or looseness.

4. Cab and interior checks

Fasten the seatbelt, start the engine and check the gauges and warning lights. Test the wipers, washers, demister and horn, and confirm the windscreen is free of cracks in the driver's line of sight. Check that the fire extinguisher is charged and in date and that any required warning triangles are present. For the detailed cabin procedure, see our pre-trip inspection guide.

5. Brakes and air system

Press the service brake firmly and confirm a solid pedal with no drift, then test the park brake. For air-braked vehicles, run the engine to build the system to governor cut-out, confirm the low-air warning device operates as designed, and check that the system holds pressure. Air loss must stay within the leak-down limits set by the vehicle manufacturer and the NHVR National Heavy Vehicle Inspection Manual (NHVIM); anything outside those limits grounds the vehicle.

6. Complete, sign and record the check

Record every item on your inspection form, noting all defects regardless of severity. Sign and date the record. If a defect affects safe operation, the vehicle must not move until the repair is done and signed off. Keep the completed checks so the operator can show a consistent history if a roadside inspection or investigation occurs.

Common defects and required actions

DefectRequired action
Brake deficiency (pad, shoe or air system)Do not drive, report for immediate repair
Tyre below 1.5 mm tread or with exposed cordsReplace before driving
Inoperative headlight or brake lightReplace globe before departure
Cracked windscreen in the driver's line of sightRepair or replace if it impairs vision
Air loss beyond the leak-down limitDo not drive, locate and repair
Fluid leak (oil, coolant or fuel)Identify the source, repair if actively leaking
Excessive steering playDo not drive, refer to a qualified mechanic
Broken or missing mirrorReplace before driving

Daily check, pre-start and DVIR compared

AspectAustralian daily check / pre-startUS DVIR
What it isWalkaround and written record before the vehicle movesFormal written report of vehicle condition
Legal basisRoadworthiness duty under the HVNL, benchmarks in the NHVIMFMCSA 49 CFR 396.11 and 396.13
Who completes itThe driver, before each shiftThe commercial driver, each day worked
Who else is accountableOperators, schedulers and loaders under Chain of ResponsibilityThe carrier
Record retentionKeep as evidence of the roadworthiness systemCarrier retains for at least 3 months

The two describe the same physical inspection. If your fleet runs only in Australia, work to the daily check and the NHVIM; the DVIR label matters only when you operate under, or report to, US rules.

Regulatory requirements

In Australia, a heavy vehicle must be kept in a roadworthy condition at all times. The daily check is the practical way a driver meets that obligation, and the NHVR National Heavy Vehicle Inspection Manual sets the technical benchmarks inspectors apply, including minimum tyre tread, brake performance and air-system leak rates. Under Chain of Responsibility, the duty is not the driver's alone: operators, schedulers, loaders and others in the supply chain share the primary safety duty under the HVNL, so a documented daily-check system protects the whole business, not just the person behind the wheel.

Failing to run and record daily checks can lead to roadside defect notices, infringement notices and, in serious cases, prosecution for breaching the primary safety duty. For operators that also run under US rules, the equivalent DVIR obligations sit in FMCSA 49 CFR 396.11 and 396.13, which require a written end-of-day report and sign-off that defects were repaired before the next trip.

About the author

Jarrod Milford

Jarrod Milford

Commercial Director

Jarrod has spent over a decade in technology consulting and asset management, including roles at Accenture (mining and heavy industry) and CGI as an Asset Management Consultant. He joined MapTrack in 2018 and has spent the past 8+ years building and scaling the platform, conducting 300+ user research sessions with field teams to shape the product. His consulting background gives him deep insight into the operational and compliance challenges facing asset-intensive Australian businesses.

View LinkedIn profile →
Lachlan McRitchie

Reviewed by Lachlan McRitchie

GM of Operations

Related templates

Download free templates to put this guide into practice.

FAQ

What is a DVIR?
A Driver Vehicle Inspection Report (DVIR) is a written report prepared by a commercial motor vehicle driver at the end of each day or tour of duty. It documents the condition of the vehicle and any defects discovered. DVIRs are required by FMCSA regulation 49 CFR 396.11 for interstate carriers in the United States.
Who must complete a DVIR?
Every driver of a commercial motor vehicle operating in interstate commerce must complete a DVIR at the end of each driving day. The requirement applies to vehicles with a gross vehicle weight rating (GVWR) of 10,001 pounds or more. Intrastate requirements vary by state.
What happens if defects are found?
If a driver reports a defect that could affect safe operation, the carrier must repair the defect before the vehicle is dispatched. The carrier or a qualified mechanic must sign the DVIR to certify the repairs were completed. The driver on the next trip must review the previous DVIR before departure.
How long must DVIRs be retained?
Carriers must retain DVIRs and the certification of repairs for at least 90 days under 49 CFR 396.11. Many fleets retain them longer for litigation protection and audit readiness. Digital DVIR systems simplify long-term storage and retrieval.

Ready to go digital?

Replace paper checklists and manual processes with MapTrack. Track assets, schedule maintenance and capture inspections from any device.