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Free HGV walk-around check

Free HGV walk-around check template for UK fleet operators. Covers all DVSA daily inspection items for heavy goods vehicles. Download free.

Updated 10 Aug 2026

HGV Walk-Around Check

DVSA daily defect check for heavy goods vehicles.

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0 of 43 checks

Tyres & Wheels

1Nearside front tyre: tread depth (min 1 mm), pressure, cuts, bulges
2Offside front tyre: tread depth, pressure, cuts, bulges, exposed cord
3Nearside rear tyres (inner and outer): tread, pressure, dual spacing
4Offside rear tyres (inner and outer): tread, pressure, dual spacing
5Wheel nuts: all present, tight, no signs of movement

Lights, Indicators & Reflectors

6Headlights: dipped beam and main beam operational
7Tail lights: both operational
8Brake lights: both operational
9Indicators: front, side repeaters and rear, left and right
10Side marker lights and number plate light
11Fog lights (front and rear): operational
12Hazard warning lights: operational
13Reflectors and conspicuity markings: present, clean, undamaged

Mirrors, Glass & Wipers

14All mirrors: clean, secure, correctly adjusted, no cracks
15Windscreen: free of cracks impairing driver vision
16Wipers and washers: operational, blades in good condition

Bodywork & Load Security

17Body panels, wings, mudguards and bumpers: secure, no sharp edges
18Curtains / doors / tailgate: secure, fastened, no damage
19Load restraint equipment: straps, chains, tensioners serviceable
20Number plates: front and rear, legible, properly fixed

Brakes & Steering

21Service brake pedal: firm, no excessive travel
22Parking brake: holds vehicle on gradient
23Air system: builds to operating pressure, no excessive loss
24Steering: free play within limits, no unusual noise

Coupling Equipment (Articulated / Drawbar)

25Fifth wheel jaws: closed around kingpin, release handle locked
26Airlines: connected, no leaks, couplings secure
27Electrical suzi connection: secure, trailer lights operational
28Landing legs: fully raised, handle stowed
29Safety chains / secondary coupling: in place (drawbar only)

Engine, Fluids & Exhaust

30Engine oil level: adequate, no leaks
31Coolant level: adequate, no leaks
32Power steering fluid: adequate
33AdBlue / DEF level: adequate
34Windscreen wash level: adequate
35No visible leaks beneath vehicle (oil, coolant, fuel)
36Exhaust system: secure, no excessive smoke, DPF warning clear

Cab & Safety Equipment

37Dashboard gauges and warning lights: all clear after start-up
38Horn: operational
39Seat belt: operational, no damage
40Fire extinguisher: present, in date, accessible
41Warning triangle: present
42First aid kit: present, stocked
43High-visibility vest: present

Driver Sign-off

Signature

Print name

Date & time

Transport Manager Acknowledgement

Signature

Print name

Date

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Jarrod Milford

Jarrod Milford

Co-Founder & Commercial Director

Updated 10 August 2026

Short answer

An HGV walk-around check records a driver's daily inspection of a heavy goods vehicle before it goes on the road: tyres, wheels, lights, brakes, mirrors, coupling and load security, with any defects reported. Drivers in Great Britain complete it before first use each day. Section 3 of the DVSA Guide to maintaining roadworthiness says the check must be done before use, at least once in every 24 hours in service.

Checked against DVSA Guide to maintaining roadworthiness (Version updated 28 April 2025 (GOV.UK)) on by the MapTrack templates team. How we check templates

Key takeaways

  • The MapTrack HGV walk-around check contains 43 checks across 8 sections. Sections covered: Tyres & Wheels, Lights, Indicators & Reflectors, Mirrors, Glass & Wipers, Bodywork & Load Security, Brakes & Steering, Coupling Equipment (Articulated / Drawbar), Engine, Fluids & Exhaust, Cab & Safety Equipment.
  • A driver, or a responsible person the operator nominates, checks the vehicle before it is used on the road, and DVSA expects at least one walkaround check in every 24 hours it is in service.
  • Work round the vehicle from the same starting point every time, covering tyres and wheel fixings, lights, mirrors and glass, brakes, coupling, load security and leaks.
  • Every defect is written down and given to someone with authority to act on it, and a vehicle with a defect that makes it unroadworthy is not driven.
  • DVSA says any report listing defects must be kept for at least 15 months with the details of the repair, and recommends keeping nil defect reports for at least 3 months.

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Used by construction, mining and field service teams

Saunders InternationalMineral ResourcesSupagasHacer GroupMetro TunnelUltrabuilt

What is an HGV walk-around check?

An HGV walk-around check is a structured daily inspection that a driver must complete before taking a heavy goods vehicle onto the road. Expected by the DVSA, which calls for at least one walkaround check every day a vehicle is used, and backed by the Road Vehicles (Construction and Use) Regulations 1986 (Regulation 100) and the Goods Vehicles (Licensing of Operators) Act 1995, the walk-around check ensures that safety-critical components, including tyres, brakes, lights, mirrors, coupling equipment and load security, are in roadworthy condition before each journey. The Driver and Vehicle Standards Agency (DVSA) publishes detailed guidance on what the check must cover, and traffic examiners routinely verify that operators have thorough walk-around check procedures in place when conducting compliance audits.

For O-licence holders, a documented walk-around check programme is not optional. Section 13C of the Goods Vehicles (Licensing of Operators) Act 1995 requires operators to have satisfactory facilities and arrangements for maintaining vehicles in a fit and serviceable condition, and section 26 lets the traffic commissioner revoke, suspend or curtail a licence. If a DVSA roadside inspection reveals defects that should have been caught by a competent walk-around check, the driver can be fined between GBP 50 and GBP 300, with court action for more serious offences, and the operator risks immediate prohibition notices and, in serious cases, revocation or curtailment of their operator licence by the Traffic Commissioner. Both the driver and the operator share legal responsibility, so a consistent, well-documented walk-around check protects everyone in the compliance chain.

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Benefits of using this HGV walk-around check

  • O-licence protection: demonstrate to the Traffic Commissioner that your fleet has a systematic daily inspection regime, reducing the risk of licence curtailment or revocation.
  • DVSA compliance: satisfy the DVSA Guide to Maintaining Roadworthiness requirements and provide documented evidence during compliance audits and roadside inspections.
  • Early defect capture: identify tyre, brake, lighting and coupling defects before the vehicle leaves the yard, preventing costly roadside prohibitions and recovery charges.
  • Driver safety: a thorough walk-around reduces the likelihood of accidents caused by mechanical failure, protecting the driver, other road users and vulnerable road users.
  • Reduced downtime: catching minor defects early, such as low tyre tread or a cracked mirror, avoids escalation into major failures that take the vehicle off the road for days.
  • Audit trail: timestamped, signed walk-around records provide a clear evidence chain for DVSA audits, insurance claims and legal proceedings following an incident.

Benefits of digitising forms in MapTrack

When you digitise heavy goods vehicle checklists in MapTrack, you get:

  • Field users can easily scan a QR code to complete a form on mobile. Unlimited users.
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  • Download any completed form as a PDF, with failed answers listed at the top.
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  • Build conditional logic (show or hide questions based on answers).
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  • Electronic signatures.
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  • Set who can view, fill in or edit forms with user roles.
  • Upload a paper form (PDF, Word, Excel or a photo) and MapTrack's AI builds a digital version for you to check.
  • Schedule services by odometer, engine hours or date for every vehicle.
  • Keep fuel receipts and service records with each vehicle's inspections.
  • Record repair costs on each work order against the vehicle.

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Matthew Anderson

Maintenance Planning Supervisor, Supagas

What to include in an HGV walk-around check

This HGV walk-around check covers 11 key areas:

  • Vehicle and driver details: date, time, driver name, vehicle registration, fleet number, trailer number (if coupled), odometer reading.
  • Tyres and wheels: tread depth (minimum 1 mm across the central 75% of breadth for HGVs), inflation, sidewall condition, wheel nut torque indicators, wheel fixings and hub condition.
  • Lights and indicators: headlights (dipped and main beam), front and rear position lights, brake lights, indicators, hazard warning lights, rear fog lights, number plate lights, marker lights and reflectors.
  • Mirrors and glass: all Class II, IV, V and VI mirrors present, secure and clean; windscreen free of cracks, chips or damage within the swept area; wipers and washers operating correctly.
  • Brakes: service brake pedal feel and travel, parking brake holds on gradient, air system pressure build-up and low-pressure warning, ABS warning light operation.
  • Coupling equipment (if articulated or drawing a trailer): fifth wheel or drawbar coupling condition, kingpin lock engagement, air and electrical connections, landing legs raised and secured, trailer brake function.
  • Load security: load restrained in accordance with the DVSA load security guide, headboard condition, curtains or ropes secure, no loose items on the deck or in the cab.
  • Bodywork and cab: no excessive damage, doors close and latch, tailgate or curtains secure, mudguards and splash guards present, cab steps and handholds intact.
  • Exhaust and emissions: exhaust system secure with no visible leaks, no excessive smoke under acceleration.
  • Fluid leaks and levels: check beneath the vehicle for fuel, oil, coolant or hydraulic fluid leaks; verify engine oil and coolant levels are within range.
  • Horn and ancillary equipment: horn audible, seat belt functional, fire extinguisher (if carried) within service date, first aid kit present.

How to use this HGV walk-around check

  1. Record vehicle and driver details at the top of the form before beginning the physical inspection.: Enter the date, time, your name, vehicle registration, fleet number, trailer number (if applicable) and the current odometer reading. Confirm the registration matches the vehicle you have been assigned for the day.
  2. Begin the walk-around at the nearside front corner and move clockwise around the vehicle, inspecting each zone systematically.: Starting at a fixed point and following the same route every day prevents items being missed. Check each tyre for tread depth (the legal minimum for an HGV is 1 mm across the central 75% of the breadth of the tread), sidewall damage, correct inflation and secure wheel fixings. Look for loose or missing wheel nut indicators.
  3. Inspect all lights, indicators and reflectors by activating each circuit and walking around the vehicle to confirm operation.: Turn on headlights, dipped beam, indicators, hazard warning lights and rear fog lights in sequence. Walk around the vehicle to confirm each light illuminates. Check brake lights by pressing the pedal (use a wall reflection or ask a colleague). Inspect marker lights and reflectors on the trailer if coupled.
  4. Check mirrors, glass, wipers and washers from the cab, then step outside to verify mirror alignment and condition.: From the driver seat, confirm all mirrors provide a clear field of view and that wipers clear the windscreen effectively across the full swept area. Step out and inspect each mirror housing for cracks, loose fixings or missing glass. Check that Class V and VI close-proximity mirrors are clean and correctly angled.
  5. Test the braking systems, including service brake, parking brake and air system pressure build-up.: With the engine running, allow the air system to build to full pressure and confirm the low-pressure warning extinguishes. Apply the service brake and check pedal feel and travel. Engage the parking brake on a slight gradient to confirm it holds. Verify the ABS warning light illuminates at ignition and then extinguishes, confirming the system is active.
  6. Inspect coupling equipment if the vehicle is articulated or drawing a trailer.: Confirm the fifth wheel or drawbar coupling is locked and secure, with no visible wear or cracking. Check that air lines (red emergency and yellow service) and the electrical suzie are connected and not chafing. Verify the landing legs are fully raised and the handle is stowed. Test the trailer brakes by applying the service brake with the engine running.
  7. Verify load security, bodywork integrity, fluid levels and the absence of leaks underneath the vehicle.: Walk along both sides to confirm the load is restrained in line with DVSA guidance, curtains or ropes are taut, and the headboard is undamaged. Check beneath the vehicle for fuel, oil or coolant leaks. Open the cab and verify engine oil and coolant levels are within the acceptable range on the dipstick or gauge.
  8. Complete the form by recording all defects found, signing the declaration and reporting any defects to the transport manager immediately.: Note each defect clearly, describing its location and severity. If a defect is serious enough to make the vehicle unroadworthy, do not drive the vehicle, record it as a prohibition-level defect and notify the transport manager for repair. Sign and date the form. The operator must retain completed walk-around check records for a minimum of 15 months.

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How often should you complete this checklist?

An HGV walk-around check must be completed before the first use of the vehicle each day, or at the start of each shift if the vehicle is used by multiple drivers. The DVSA expects the check to be carried out every time the vehicle is about to be driven onto the public road after a period of being stationary. If a driver takes a prolonged break during the day and leaves the vehicle unattended in an unsecured area, a further walk-around is recommended before resuming the journey. Completed walk-around check records must be retained by the operator for a minimum of 15 months, as the DVSA and Traffic Commissioners may request them during compliance audits or public inquiries.

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Frequently asked questions

The requirement stems from the Road Vehicles (Construction and Use) Regulations 1986, specifically Regulation 100, which prohibits driving a vehicle on the road in a dangerous condition. Section 13C of the Goods Vehicles (Licensing of Operators) Act 1995 further requires O-licence holders to have satisfactory facilities and arrangements for maintaining vehicles in a fit and serviceable condition. The DVSA Guide to Maintaining Roadworthiness sets out the practical expectations, including daily walk-around checks, and traffic examiners use this guide when assessing operator compliance.

Penalties range from roadside fines of between GBP 50 and GBP 300 (more serious offences go to court), through DVSA immediate prohibition notices that take the vehicle off the road until defects are rectified, to formal action by the Traffic Commissioner. The Traffic Commissioner can curtail the number of vehicles on an O-licence, suspend the licence for a defined period, or revoke it entirely. In serious or repeated cases, the nominated transport manager can also be disqualified from acting in that role across any licence.

The DVSA Guide to Maintaining Roadworthiness recommends retaining walk-around check records for a minimum of 15 months. This covers the typical audit window used by DVSA traffic examiners and the Traffic Commissioner during compliance reviews or public inquiries. Some operators choose to retain records for longer periods to support insurance claims or legal proceedings. Digital records stored in a system like MapTrack are automatically timestamped and archived, making retrieval straightforward during audits.

For heavy goods vehicles with a gross vehicle weight exceeding 3,500 kg, the legal minimum tyre tread depth is 1 mm across the central three-quarters (75%) of the breadth of the tread and around the entire circumference. This is different from the 1.6 mm requirement that applies to cars and light vehicles. During the walk-around check, drivers should use a tread depth gauge to measure at multiple points across each tyre, paying particular attention to inner edges that are harder to see but wear faster on steer axles.

Yes. The DVSA accepts digital walk-around check records provided they capture the same information as a paper form, are attributable to the driver who conducted the check, include a date and time stamp, and cannot be altered after submission. Digital systems like MapTrack offer advantages over paper, including automatic defect escalation to the transport manager, photo evidence of defects, GPS-stamped completion location and instant access to historical records during a DVSA audit.

Applicable regulatory standards

This template is a starting point. Check the current requirements that apply to your equipment, work and location. The template alone does not establish compliance.

  • Guide to maintaining roadworthiness: commercial goods and passenger carrying vehicles

    Edition: Version updated 28 April 2025 (GOV.UK)

    Sets out the daily walkaround check this form records, and the safety inspections it feeds.

    • Section 3: Daily walkaround checks: a driver or responsible person must check the vehicle before use, at least once in every 24 hours in service.
    • Section 4: Regular safety inspections, first use inspections and intermediate safety checks for vehicles and trailers.

    Driver and Vehicle Standards Agency (DVSA)

  • Goods Vehicles (Licensing of Operators) Act 1995

    Edition: Current revised version as at 2026-10-26 (legislation.gov.uk)

    Operator licences need satisfactory arrangements to keep vehicles fit and serviceable; s 26 sets grounds for licence action.

    • s 13C: Requirements for standard and restricted licences, including satisfactory arrangements to keep vehicles fit and serviceable.
    • s 26: Grounds on which a traffic commissioner may revoke, suspend or curtail an operator's licence.

    legislation.gov.uk (The National Archives)

  • The Road Vehicles (Construction and Use) Regulations 1986

    Edition: SI 1986/1078, latest available revised version as at 2026-10-26 (legislation.gov.uk)

    Sets the tyre condition and tread rules, and the duty to keep the vehicle, parts and load from being a danger.

    • reg 27: Condition and maintenance of tyres: tyre defects that are not allowed, including minimum tread depth.
    • reg 100: Maintenance and use of vehicle so as not to be a danger: vehicle, trailer, parts and load kept in a safe condition.

    UK Government (legislation.gov.uk)

Each source was read at its publisher and the page checked on 26 October 2026. The publisher's current text is the authority.

HGV Walk-Around Check preview

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The numbers behind this HGV walk-around check

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  <p style="font-size:12px;font-weight:700;letter-spacing:0.05em;text-transform:uppercase;color:#071D49;margin:0;">Free template</p>
  <p style="font-size:18px;font-weight:700;color:#071D49;margin:6px 0 0;">HGV Walk-Around Check</p>
  <ul style="margin:12px 0 0;padding-left:18px;color:#374151;font-size:14px;line-height:1.6;">
    <li style="margin:4px 0;">Vehicle and driver details: date, time, driver name, vehicle registration, fleet number, trailer number (if coupled), odometer reading.</li>
    <li style="margin:4px 0;">Tyres and wheels: tread depth (minimum 1 mm across the central 75% of breadth for HGVs), inflation, sidewall condition, wheel nut torque indicators, wheel fixings and hub condition.</li>
    <li style="margin:4px 0;">Lights and indicators: headlights (dipped and main beam), front and rear position lights, brake lights, indicators, hazard warning lights, rear fog lights, number plate lights, marker lights and reflectors.</li>
    <li style="margin:4px 0;">Mirrors and glass: all Class II, IV, V and VI mirrors present, secure and clean; windscreen free of cracks, chips or damage within the swept area; wipers and washers operating correctly.</li>
    <li style="margin:4px 0;">Brakes: service brake pedal feel and travel, parking brake holds on gradient, air system pressure build-up and low-pressure warning, ABS warning light operation.</li>
    <li style="margin:4px 0;">Coupling equipment (if articulated or drawing a trailer): fifth wheel or drawbar coupling condition, kingpin lock engagement, air and electrical connections, landing legs raised and secured, trailer brake function.</li>
  </ul>
  <p style="font-size:13px;color:#6B7280;margin:14px 0 0;padding-top:12px;border-top:1px solid #E5E7EB;">Free <a href="https://www.maptrack.com/templates/hgv-walk-around-check" style="color:#071D49;font-weight:600;text-decoration:none;">HGV Walk-Around Check</a> by MapTrack</p>
</div>

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The MapTrack HGV walk-around check contains 43 checks across 8 sections.

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MapTrack HGV Walk-Around Check, https://www.maptrack.com/templates/hgv-walk-around-check
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MapTrack. (2026). HGV Walk-Around Check [Checklist template]. Retrieved from https://www.maptrack.com/templates/hgv-walk-around-check

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