Annual service - scissor lift (electric and diesel, all makes)
Estimated duration: 3 - 5 hours • Frequency: every 12 months or 500 operating hours
Equipment Details
| # | Service Action (Annual Additional Items) | Type | Done | Notes |
|---|---|---|---|---|
| Filters | ||||
| 1 | Replace hydraulic filter | REPLACE | ☐ | |
| Structural Inspection | ||||
| 2 | Structural inspection of scissor arms (cracks, bending, corrosion) | INSPECT | ☐ | |
| 3 | Measure scissor arm pin wear (record measurements, compare to manufacturer limits) | MEASURE | ☐ | |
| 4 | Measure scissor arm bush wear | MEASURE | ☐ | |
| Load and Safety Systems | ||||
| 5 | Recalibrate overload sensor/system | CALIBRATE | ☐ | |
| Electrical | ||||
| 6 | Full electrical test (insulation resistance, wiring, contactors, battery cells) | TEST | ☐ | |
| Wear Components | ||||
| 7 | Replace worn pins and bushes to manufacturer spec | REPLACE | ☐ | |
| 8 | Inspect lift cylinder rod (scoring, pitting, chrome damage) | INSPECT | ☐ | |
| 9 | Inspect platform extension deck (if fitted) | INSPECT | ☐ | |
| Compliance | ||||
| 10 | Annual compliance inspection per AS 1418.10 | INSPECT | ☐ | |
| 11 | Test SWL/rated capacity with calibrated load | TEST | ☐ | |
| 12 | Update compliance sticker and logbook | CHECK | ☐ | |
| 13 | Verify all safety decals are legible | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Hydraulic oil | ISO VG 32 or 46 | 20 - 40 L (system) |
| Engine oil (diesel) | 10W-30 | 4 - 8 L |
| Battery water (electric) | Distilled water | As required |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical scissor lifts (electric and diesel). Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by machine size and configuration.
Parts / Consumables Required (Annual Additional)
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | All quarterly service parts (see quarterly list) | - | ☐ | |
| 2 | Hydraulic filter | 1 | ☐ | |
| 3 | Scissor arm pins and bushes (if replacing) | As req. | ☐ | |
| 4 | Compliance test weights | As req. | ☐ | |
| 5 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager