Intermediate service - water cart (self-propelled truck or trailer-mounted)
Estimated duration: 3 - 4 hours • Frequency: every 500 engine hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Engine (additional to 250-hour) | ||||
| 1 | Replace fuel filter | REPLACE | ☐ | |
| 2 | Replace outer air filter element | REPLACE | ☐ | |
| Hydraulic System (additional to 250-hour) | ||||
| 3 | Replace hydraulic return filter | REPLACE | ☐ | |
| 4 | Take hydraulic oil sample for analysis | SAMPLE | ☐ | |
| Drivetrain (additional to 250-hour) | ||||
| 5 | Check transmission oil level and condition | CHECK | ☐ | |
| 6 | Check PTO and pump drive | CHECK | ☐ | |
| Water System (additional to 250-hour) | ||||
| 7 | Service water pump seals and packing | INSPECT | ☐ | |
| 8 | Inspect tank baffles and internal condition | INSPECT | ☐ | |
| 9 | Check cannon/monitor operation (if fitted) | CHECK | ☐ | |
| Brakes and Running Gear (additional to 250-hour) | ||||
| 10 | Full brake inspection (measure pad/shoe thickness) | INSPECT | ☐ | |
| 11 | Torque wheel nuts to spec | ADJUST | ☐ | |
| 12 | Inspect suspension (springs, bushes, U-bolts) | INSPECT | ☐ | |
| 13 | Inspect mudguards and spray suppression | INSPECT | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Engine oil | 15W-40 CI-4 / CK-4 | 15 - 25 L |
| Hydraulic oil | ISO VG 46 | 20 - 40 L (system) |
| Coolant | 50/50 ethylene glycol | As required |
| Transmission oil | TO-4 (if self-propelled) | Refer to manual |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical water carts (self-propelled and trailer-mounted). Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by vehicle size.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil (15W-40) | 15-25 L | ☐ | |
| 2 | Engine oil filter | 1 | ☐ | |
| 3 | Fuel filter | 1 | ☐ | |
| 4 | Outer air filter element | 1 | ☐ | |
| 5 | Fuel/water separator element | 1 | ☐ | |
| 6 | Hydraulic return filter | 1 | ☐ | |
| 7 | Water pump seal kit | 1 | ☐ | |
| 8 | Oil sample bottle | 1 | ☐ | |
| 9 | EP2 grease cartridges | 2-4 | ☐ | |
| 10 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager