Minor service - water cart (self-propelled truck or trailer-mounted)
Estimated duration: 1.5 - 2.5 hours • Frequency: every 250 engine hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Engine (if self-propelled) | ||||
| 1 | Drain and replace engine oil (15W-40) | DRAIN/FILL | ☐ | |
| 2 | Replace engine oil filter | REPLACE | ☐ | |
| 3 | Inspect air filter element - replace if dirty | INSPECT | ☐ | |
| 4 | Check coolant level and condition | CHECK | ☐ | |
| Water System | ||||
| 5 | Check hydraulic oil level (spray bar pump system) | CHECK | ☐ | |
| 6 | Inspect spray bars and nozzles for blockage or damage | INSPECT | ☐ | |
| 7 | Check water pump operation and pressure | CHECK | ☐ | |
| 8 | Inspect water hoses, fittings and valves | INSPECT | ☐ | |
| 9 | Check tank for leaks, corrosion and mounting bolts | CHECK | ☐ | |
| Lubrication | ||||
| 10 | Grease turntable/slew ring (if fitted) | GREASE | ☐ | |
| 11 | Grease steering linkage and spring pins | GREASE | ☐ | |
| 12 | Grease spray arm pivots | GREASE | ☐ | |
| Running Gear | ||||
| 13 | Check tyre pressures and condition | CHECK | ☐ | |
| 14 | Test service brakes and park brake | TEST | ☐ | |
| 15 | Inspect driveline (universal joints, prop shaft) | INSPECT | ☐ | |
| Electrical / Safety | ||||
| 16 | Check all lights and indicators | CHECK | ☐ | |
| 17 | Check mirrors and reversing camera | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Engine oil | 15W-40 CI-4 / CK-4 | 15 - 25 L |
| Hydraulic oil | ISO VG 46 | 20 - 40 L (system) |
| Coolant | 50/50 ethylene glycol | As required |
| Transmission oil | TO-4 (if self-propelled) | Refer to manual |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical water carts (self-propelled and trailer-mounted). Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by vehicle size.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil (15W-40) | 15-25 L | ☐ | |
| 2 | Engine oil filter | 1 | ☐ | |
| 3 | Air filter (if replacing) | 1 | ☐ | |
| 4 | Fuel/water separator element | 1 | ☐ | |
| 5 | EP2 grease cartridges | 2-4 | ☐ | |
| 6 | Coolant (pre-mixed or concentrate) | As req. | ☐ | |
| 7 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager