Transformer Inspection Checklist

Power and distribution transformer routine inspection (all voltage classes)

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ROUTINE INSPECTION

Estimated duration: 1 - 2 hours • Frequency: monthly (critical) / quarterly (distribution)

Asset Details

# Inspection Item OK / Fail / NA Notes
Oil System and Insulating Fluid
1Main tank oil level gauge reading within normal range☐ ☐ ☐
2Conservator oil level (if fitted) within normal range☐ ☐ ☐
3Oil colour and clarity through sight glass (no darkening or particles)☐ ☐ ☐
4No oil leaks at gaskets, drain valves, radiator joints or pipe fittings☐ ☐ ☐
5Last DGA results reviewed, no gases trending above normal limits☐ ☐ ☐
Bushings and Connections
6HV bushings free from cracks, chips, contamination and flashover marks☐ ☐ ☐
7LV bushings free from cracks, chips, contamination and flashover marks☐ ☐ ☐
8No oil weep at bushing gasket seals☐ ☐ ☐
9Cable terminations tight, no signs of overheating or discolouration☐ ☐ ☐
Tap Changer
10Tap changer type and current tap position recorded☐ ☐ ☐
11OLTC operation counter reading noted (if on-load type)☐ ☐ ☐
12OLTC compartment oil level within range (if applicable)☐ ☐ ☐
13Drive mechanism operates smoothly, no unusual noise or excessive travel☐ ☐ ☐
Cooling System
14All cooling fans operational, rotating in correct direction☐ ☐ ☐
15Oil circulation pumps running (if forced-oil cooling)☐ ☐ ☐
16Radiator fins clean and unobstructed by debris or vegetation☐ ☐ ☐
17Oil temperature indicator (OTI) reading within normal range☐ ☐ ☐
18Winding temperature indicator (WTI) reading within normal range☐ ☐ ☐
Protection and Controls
19Buchholz relay status normal (no gas accumulation or trip)☐ ☐ ☐
20Pressure relief device (PRD) intact, no sign of operation☐ ☐ ☐
21Sudden pressure relay status normal (if fitted)☐ ☐ ☐
22Overcurrent and differential protection relays status normal☐ ☐ ☐
23Temperature alarm set points verified and functional☐ ☐ ☐
Earthing and External Condition
24Main earth connection secure, low resistance, no corrosion☐ ☐ ☐
25Neutral earth connection intact and undamaged☐ ☐ ☐
26Tank, radiators and paint free from corrosion and physical damage☐ ☐ ☐
27Oil containment bund intact, no accumulated oil or rainwater☐ ☐ ☐
28Fire protection system (deluge, foam) status indicator normal☐ ☐ ☐
29Vermin guards and cable entry seals intact☐ ☐ ☐
30Warning signage, voltage labels and danger signs legible and present☐ ☐ ☐

Operating Parameters Recorded

Notes / Defects Identified

Next Inspection Due

Inspector

Electrical Supervisor