Minor service - telehandler / telescopic handler (all makes)
Estimated duration: 1.5 - 2.5 hours • Frequency: every 250 engine hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Engine | ||||
| 1 | Drain and replace engine oil (15W-40 CI-4/CK-4) | DRAIN/FILL | ☐ | |
| 2 | Replace engine oil filter | REPLACE | ☐ | |
| 3 | Inspect air filter (outer element) - replace if dirty | INSPECT | ☐ | |
| 4 | Drain fuel/water separator and check for contamination | DRAIN | ☐ | |
| 5 | Check coolant level and condition - top up if required | CHECK | ☐ | |
| 6 | Inspect fan belts for wear, cracking and tension | INSPECT | ☐ | |
| Hydraulic System | ||||
| 7 | Check hydraulic oil level in sight glass - top up if low | CHECK | ☐ | |
| 8 | Inspect hydraulic hoses, fittings and cylinders for leaks | INSPECT | ☐ | |
| Boom / Telescopic System | ||||
| 9 | Check boom extension and retraction (smooth, no jerking) | CHECK | ☐ | |
| 10 | Grease boom slide pads and wear strips | GREASE | ☐ | |
| 11 | Grease boom pivot pins | GREASE | ☐ | |
| Steering / Axles | ||||
| 12 | Grease steering kingpins and tie rod ends | GREASE | ☐ | |
| 13 | Check tyre pressures and condition (all 4) | CHECK | ☐ | |
| Stabilisers / Attachments | ||||
| 14 | Inspect outriggers/stabilisers if fitted | INSPECT | ☐ | |
| 15 | Check attachment quick-coupler locking | CHECK | ☐ | |
| 16 | Inspect forks or current attachment for wear/damage | INSPECT | ☐ | |
| Load Safety | ||||
| 17 | Test load chart / rated capacity indicator | TEST | ☐ | |
| Safety Devices | ||||
| 18 | Check seatbelt and ROPS/FOPS structure | CHECK | ☐ | |
| 19 | Test all lights, horn and reversing alarm | CHECK | ☐ | |
| 20 | Check mirrors and reversing camera | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Engine oil | 15W-40 CI-4 / CK-4 | 10 - 18 L |
| Hydraulic oil | ISO VG 46 (AW 46) | 80 - 150 L (system) |
| Coolant | 50/50 ethylene glycol | 15 - 25 L |
| Transmission | Powershift fluid | 15 - 25 L (system) |
| Axle oil | 80W-90 GL-5 | 5 - 10 L per axle |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical telehandlers (all makes). Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by machine size.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil (15W-40) | 10-18 L | ☐ | |
| 2 | Engine oil filter | 1 | ☐ | |
| 3 | Fuel/water separator element | 1 | ☐ | |
| 4 | EP2 grease cartridges | 2-4 | ☐ | |
| 5 | Coolant (pre-mixed or concentrate) | As req. | ☐ | |
| 6 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager