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Storage Tank Inspection Checklist

Periodic inspection per API 653 / AS 1940 for above-ground storage tanks.

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PAGE 1 OF 2

Tank & Inspector Details

Inspection Items

Mark the applicable column for each item: P = Pass  |  F = Fail  |  N/A = Not applicable. Record notes for any F.

# Check P F N/A Notes / Action
Shell & Bottom Plates
1Shell plates inspected for corrosion, pitting, buckling or distortion
2Weld seams visually examined, no cracks or weld defects
3Bottom plate / annular ring condition assessed (thickness readings if due)
Roof
4Roof plates inspected for corrosion, ponding water or sagging
5Floating roof (if applicable): seals, drain and guide system intact
Foundation & Settlement
6Concrete ring wall or pad free from cracking, erosion or subsidence
7Settlement survey completed, differential settlement within tolerance
8Earthing / grounding straps connected and continuity confirmed
Vents & Valves
9Pressure / vacuum vents operational and screens clear of debris
10Inlet, outlet and drain valves operating freely, no leaks at packing
11Level gauge and overfill protection devices functional and calibrated
Storage Tank Inspection - Page 2 of 2
Tank ID
Date
Inspector
# Check P F N/A Notes / Action
Cathodic Protection
12CP system operational (impressed current or sacrificial anode)
13Protection potential readings taken and within specification
Coatings
14External coating intact, no blistering, flaking or bare spots
15Internal lining condition verified (if tank was opened for entry)
Bunding & Secondary Containment
16Bund walls structurally sound, no cracks, gaps or vegetation growth
17Bund capacity meets AS 1940 requirements (110% of largest tank)
18Bund drain valve locked closed, no accumulation of rainwater or product
19Spill response kit available and stocked within bund area
Documentation
20Hazard placards and signage current, legible and correctly displayed
21Previous inspection records reviewed, outstanding actions closed out
22Safety Data Sheet (SDS) for stored product accessible on site
Overall Result
PASS: all items satisfactory, tank fit for continued service FAIL: deficiency identified, see table below

Deficiencies & Corrective Actions  (list any item marked F: reference item # from checklist)

Item # Deficiency description Corrective action / reported to Rectified by / date

Declaration

I declare that I have completed this storage tank inspection in accordance with API 653, AS 1940 and site-specific maintenance requirements. All deficiencies identified have been recorded and reported to the responsible person. Critical integrity defects must be addressed before the tank is returned to or maintained in service.

Inspector Sign-off
Signature
Print name
Date & time
Operations / Plant Manager Acknowledgment
Signature
Print name
Date