3-monthly service - scissor lift (electric and diesel, all makes)
Estimated duration: 1.5 - 2.5 hours • Frequency: every 3 months or 150 operating hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Battery / Power (Electric Models) | ||||
| 1 | Check battery charge, electrolyte level and specific gravity | CHECK | ☐ | |
| 2 | Check battery charger operation and connections | CHECK | ☐ | |
| Engine / Power (Diesel Models) | ||||
| 3 | Drain and replace engine oil (10W-30) | DRAIN/FILL | ☐ | |
| 4 | Replace engine oil filter | REPLACE | ☐ | |
| Hydraulic System | ||||
| 5 | Check hydraulic oil level | CHECK | ☐ | |
| 6 | Inspect hydraulic hoses, fittings and lift cylinder | INSPECT | ☐ | |
| Controls and Functions | ||||
| 7 | Test all platform controls (raise, lower, drive, steer) | TEST | ☐ | |
| 8 | Test all ground controls (same functions) | TEST | ☐ | |
| 9 | Test emergency descent/lowering valve | TEST | ☐ | |
| Scissor Mechanism | ||||
| 10 | Inspect scissor mechanism - all pins, bushes, pivot points | INSPECT | ☐ | |
| 11 | Grease all scissor arm pins and pivot points | GREASE | ☐ | |
| Platform and Safety | ||||
| 12 | Check platform floor condition | CHECK | ☐ | |
| 13 | Check guardrails, mid-rails and toe boards | CHECK | ☐ | |
| 14 | Inspect platform entry gate or safety chain | INSPECT | ☐ | |
| 15 | Inspect harness anchor point (if required for height) | INSPECT | ☐ | |
| Drive and Chassis | ||||
| 16 | Check pothole protection device operation | CHECK | ☐ | |
| 17 | Check tyre or castor condition and pressures | CHECK | ☐ | |
| 18 | Test tilt alarm/sensor | TEST | ☐ | |
| Safety and Electrical | ||||
| 19 | Check limit switches (height, drive cutout) | CHECK | ☐ | |
| 20 | Check control labels and safety decals | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Hydraulic oil | ISO VG 32 or 46 | 20 - 40 L (system) |
| Engine oil (diesel) | 10W-30 | 4 - 8 L |
| Battery water (electric) | Distilled water | As required |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical scissor lifts (electric and diesel). Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by machine size and configuration.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil filter (diesel) | 1 | ☐ | |
| 2 | Engine oil (10W-30, diesel) | 4-8 L | ☐ | |
| 3 | EP2 grease cartridges | 1-2 | ☐ | |
| 4 | Battery water - distilled (electric) | As req. | ☐ | |
| 5 | Hydraulic oil for top-up | As req. | ☐ | |
| 6 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager