Intermediate service - smooth drum roller, padfoot roller and pneumatic tyre roller
Estimated duration: 2.5 - 3.5 hours • Frequency: every 500 engine hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Engine (additional to 250-hour) | ||||
| 1 | Replace fuel filter | REPLACE | ☐ | |
| 2 | Replace air filter element | REPLACE | ☐ | |
| 3 | Inspect drive belt for wear and tension | INSPECT | ☐ | |
| Hydraulic System (additional to 250-hour) | ||||
| 4 | Replace hydraulic return filter | REPLACE | ☐ | |
| 5 | Take hydraulic oil sample for analysis | SAMPLE | ☐ | |
| Drum / Vibration (additional to 250-hour) | ||||
| 6 | Check vibration bearing condition (listen for rumble, feel for heat, measure if tool available) | CHECK | ☐ | |
| 7 | Inspect drum seals for leaks | INSPECT | ☐ | |
| 8 | Replace scraper bar bolts if worn | REPLACE | ☐ | |
| 9 | Check drum edge sealing strips | CHECK | ☐ | |
| Drivetrain (additional to 250-hour) | ||||
| 10 | Check propel motor and travel drive | CHECK | ☐ | |
| Brakes (additional to 250-hour) | ||||
| 11 | Full brake inspection (service brake and park brake) | INSPECT | ☐ | |
| 12 | Adjust park brake | ADJUST | ☐ | |
| Steering (additional to 250-hour) | ||||
| 13 | Inspect steering system | INSPECT | ☐ | |
| Water Spray (additional to 250-hour) | ||||
| 14 | Service water spray pump and filter | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Engine oil | 15W-40 CI-4 / CK-4 | 8 - 15 L |
| Hydraulic oil | ISO VG 46 (AW 46) | 40 - 80 L (system, may include vibration) |
| Coolant | 50/50 ethylene glycol | 10 - 20 L |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical rollers and compactors. Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by machine size.
Parts / Consumables Required (500-hour additional items)
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil (15W-40) | 8-15 L | ☐ | |
| 2 | Engine oil filter | 1 | ☐ | |
| 3 | Fuel filter | 1 | ☐ | |
| 4 | Air filter element | 1 | ☐ | |
| 5 | Hydraulic return filter | 1 | ☐ | |
| 6 | Fuel/water separator element | 1 | ☐ | |
| 7 | EP2 grease cartridges | 2-4 | ☐ | |
| 8 | Scraper bars/bolts (if worn) | As req. | ☐ | |
| 9 | Oil sample bottle (hydraulic) | 1 | ☐ | |
| 10 | Spray pump filter | 1 | ☐ | |
| 11 | Coolant (pre-mixed or concentrate) | As req. | ☐ | |
| 12 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager