Minor service - smooth drum roller, padfoot roller and pneumatic tyre roller
Estimated duration: 1.5 - 2 hours • Frequency: every 250 engine hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Engine | ||||
| 1 | Drain and replace engine oil (15W-40 CI-4/CK-4) | DRAIN/FILL | ☐ | |
| 2 | Replace engine oil filter | REPLACE | ☐ | |
| 3 | Inspect air filter element - replace if dirty | INSPECT | ☐ | |
| 4 | Drain fuel/water separator and check for contamination | DRAIN | ☐ | |
| 5 | Check coolant level - top up if required | CHECK | ☐ | |
| Hydraulic System | ||||
| 6 | Check hydraulic oil level (vibration circuit and propel circuit) | CHECK | ☐ | |
| 7 | Inspect hydraulic hoses, fittings and cylinders for leaks | INSPECT | ☐ | |
| Drum / Compaction | ||||
| 8 | Check drum condition (smooth drum: surface, padfoot: feet/tamping tips) | CHECK | ☐ | |
| 9 | Inspect drum scraper bars and adjust gap | INSPECT | ☐ | |
| 10 | Check vibration system operation (amplitude, frequency) | CHECK | ☐ | |
| Lubrication | ||||
| 11 | Grease drum bearings (both ends) | GREASE | ☐ | |
| 12 | Grease articulation joint / centre pivot | GREASE | ☐ | |
| 13 | Grease oscillation pivot (if fitted) | GREASE | ☐ | |
| Tyres (Pneumatic Tyre Roller Only) | ||||
| 14 | Check tyre pressures and condition (pneumatic tyre roller) | CHECK | ☐ | |
| Safety Devices | ||||
| 15 | Inspect ROPS structure and cab | INSPECT | ☐ | |
| 16 | Check seatbelt condition and latch operation | CHECK | ☐ | |
| 17 | Test lights, horn, reversing alarm and beacon | CHECK | ☐ | |
| 18 | Check mirrors and visibility aids | CHECK | ☐ | |
| Water Spray System | ||||
| 19 | Check water spray system (nozzles, pump, tank, filter) | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Engine oil | 15W-40 CI-4 / CK-4 | 8 - 15 L |
| Hydraulic oil | ISO VG 46 (AW 46) | 40 - 80 L (system, may include vibration) |
| Coolant | 50/50 ethylene glycol | 10 - 20 L |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical rollers and compactors. Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by machine size.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil (15W-40) | 8-15 L | ☐ | |
| 2 | Engine oil filter | 1 | ☐ | |
| 3 | Fuel/water separator element | 1 | ☐ | |
| 4 | EP2 grease cartridges | 2-4 | ☐ | |
| 5 | Coolant (pre-mixed or concentrate) | As req. | ☐ | |
| 6 | Spray nozzles (if blocked) | As req. | ☐ | |
| 7 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager