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PUWER Power Tool Inspection Checklist

Inspection per PUWER 1998, Regulations 5 & 6.

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Tool & Inspection Details

Inspection Items

Mark the applicable column for each item: P = Pass  |  F = Fail  |  N/A = Not applicable. Record notes for any F.

# Check P F N/A Notes / Action
Cable, Plug & Electrical (Mains Tools)
1Cable sheath intact, no cuts, abrasion, kinks or soft spots
2Inner insulation not exposed at any point along cable length
3Plug free from cracks, pins not bent, correct fuse rating fitted
4Strain relief at plug and tool entry secure and undamaged
5Cable entry grommet at tool body intact and secure
Battery Tools (Cordless)
6Battery housing free from cracks, swelling and heat damage
7Battery contacts clean, no corrosion or damage to terminals
8Battery locking mechanism engages securely, no rattle or play
Casing, Handle & Body
9Casing free from cracks, chips and missing screws or fasteners
10Handle and grip intact, vibration-damping material not deteriorated
11Ventilation slots clear of debris and blockage
12Side handle (where fitted) secure and threads undamaged
Guard, Blade & Disc
13Guard present, correctly positioned and securely clamped
14Guard spring return functioning (angle grinders)
15Blade or disc correct size for tool, no cracks, chips or glazing
16Arbor nut, flange and locking mechanism secure
17Depth stop and bevel adjustment locks functioning (saws)
PUWER Power Tool Inspection - Page 2 of 2
Asset
Date
Inspector
# Check P F N/A Notes / Action
Chuck, Collet & Accessories
18Chuck jaws grip securely, run true with no wobble
19Collet in good condition and tightens securely (routers)
20Depth rod and any manufacturer-specified attachments secure
Trigger, Switch & Controls
21Trigger operates smoothly and returns to off when released
22Lock-on button functions correctly and can be overridden by trigger
23Variable speed dial operates across full range
24Forward/reverse switch clicks positively into each position
25Electronic brake stops blade or disc promptly on trigger release
26Dead-man switch stops tool when grip pressure released (breakers)
Operational Test
27Tool starts and runs smoothly, no abnormal noise or vibration
28No sparking from motor brushes beyond normal
29No overheating of casing or burning smell during run test
PAT Status & Documentation
30PAT test current and in-date (mains tools)
31PAT sticker legible and securely attached
32Previous inspection report reviewed, outstanding actions closed
Overall Result
PASS: safe for continued use FAIL: defect(s) found, see below

Defects & Corrective Actions  (list any item marked F, reference item # from checklist)

Item # Defect description Corrective action required Rectified by / date

Declaration

I declare that I have carried out an inspection of the above power tool in accordance with PUWER 1998, Regulations 5 and 6. I have recorded all defects observed. Where any defect presents an immediate danger, the tool has been withdrawn from service, tagged as defective and the responsible person notified. This record shall be kept until the next inspection under Regulation 6 is recorded.

Inspector Sign-off
Signature
Print name & role
Date
Supervisor / Manager Acknowledgement
Signature
Print name & position
Date