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PUWER Machinery Inspection Checklist

Inspection per PUWER 1998, Regulation 6.

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PAGE 1 OF 2

Machine & Inspection Details

Inspection Items

Mark the applicable column for each item: P = Pass  |  F = Fail  |  N/A = Not applicable. Record notes for any F.

# Check P F N/A Notes / Action
Guards & Safety Devices (Reg 11, 12)
1All fixed guards in place and secured with correct fasteners
2Interlocked guards prevent start when open and stop machine on opening
3Adjustable guards set to minimum opening for the operation
4Trip devices, light curtains and pressure mats functioning correctly
5Guards free from damage, cracks, broken viewing panels or loose fixings
6No access to dangerous parts with guards in position
Controls (Reg 14, 15, 16)
7Start control requires deliberate action, clearly identified
8Stop control accessible, brings machine to rest in acceptable time
9Emergency stop (red/yellow) functions correctly, halts machine immediately
10Machine cannot restart until emergency stop is deliberately reset
11Hold-to-run and two-hand controls function correctly (where fitted)
12Mode selector switches and speed controls clearly marked and functional
Isolation & Lockout
13Isolator switch accessible, clearly marked and functioning
14Lockout points identified, lockout/tagout equipment available
15Lockout procedure signage displayed at machine
PUWER Machinery Inspection - Page 2 of 2
Asset
Date
Inspector
# Check P F N/A Notes / Action
Mechanical Condition
16Spindle and bearings run smoothly, no abnormal noise or play
17Drive belts and chains correctly tensioned, no excessive wear
18Gears and gear guards in good condition, no chipped teeth
19Lubrication levels adequate, no oil leaks observed
20No abnormal vibration during operation
21Machine base and floor fixings secure, no movement under load
Electrical Condition
22Power cables and conduit free from damage, correct routing
23Control panel and junction boxes in good condition, covers secure
24Warning lights and indicators illuminating correctly
25Earth continuity test current (where applicable)
Markings, Warnings & Documentation
26Machine safety signage and warning labels legible and in place
27Operating instructions available at or near the machine
28Previous inspection report reviewed, outstanding actions closed
29Planned preventive maintenance up to date per schedule
30Any modifications since last inspection documented and risk assessed
Overall Result
PASS: safe for continued use FAIL: defect(s) found, see below

Defects & Corrective Actions  (list any item marked F, reference item # from checklist)

Item # Defect description Corrective action required Rectified by / date

Declaration

I declare that I have carried out an inspection of the above work equipment in accordance with PUWER 1998, Regulation 6. I have recorded all defects observed. Where any defect presents an immediate danger, the machine has been taken out of service and the responsible person notified. This record shall be kept until the next inspection under Regulation 6 is recorded.

Inspector Sign-off
Signature
Print name & role
Date
Responsible Manager Acknowledgement
Signature
Print name & position
Date