Quarterly service - manual and electric pallet jack
Estimated duration: 30 minutes - 1 hour • Frequency: every 3 months
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Forks (all units) | ||||
| 1 | Inspect fork tips and tines (straightness, cracks, wear) | INSPECT | ☐ | |
| 2 | Check fork width and spacing | CHECK | ☐ | |
| Wheels (all units) | ||||
| 3 | Inspect load wheels/rollers (wear, bearings, free spin) | INSPECT | ☐ | |
| 4 | Inspect steer wheels (wear, bearings) | INSPECT | ☐ | |
| 5 | Check entry/exit rollers (if fitted) | CHECK | ☐ | |
| Hydraulic System (all units) | ||||
| 6 | Test hydraulic pump operation (smooth lift, hold load) | TEST | ☐ | |
| 7 | Check hydraulic oil level (top up if low) | CHECK | ☐ | |
| 8 | Test lowering valve (smooth, controlled descent) | TEST | ☐ | |
| Handle / Frame (all units) | ||||
| 9 | Inspect pump handle and pivot (play, damage) | INSPECT | ☐ | |
| 10 | Inspect chassis/frame for cracks or bending | INSPECT | ☐ | |
| Lubrication (all units) | ||||
| 11 | Clean and lubricate (wheels, pump, pivot points) | GREASE | ☐ | |
| Electric Units Only (skip if manual) | ||||
| 12 | Check battery charge and condition | CHECK | ☐ | |
| 13 | Inspect battery terminals (clean, tight) | INSPECT | ☐ | |
| 14 | Check charger operation | CHECK | ☐ | |
| 15 | Test drive motor and controller | TEST | ☐ | |
| 16 | Test electric lift operation | TEST | ☐ | |
| 17 | Test horn/warning alarm | TEST | ☐ | |
| 18 | Inspect brakes (park brake and service brake) | INSPECT | ☐ | |
| 19 | Check throttle/speed control | CHECK | ☐ | |
Fluid / Lubrication Specifications (General Guide)
| System | Type / Grade | Notes |
|---|---|---|
| Hydraulic oil | Hydraulic oil (manual pump) | Top up as required |
| Battery water | Distilled water (electric units) | Top up cells as required |
| Bearing grease | EP2 | Wheels, pump, pivot points |
Specifications are general guidelines. Always refer to the manufacturer's service manual for your specific pallet jack make and model.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Hydraulic oil | As req. | ☐ | |
| 2 | EP2 grease | As req. | ☐ | |
| 3 | Distilled water (electric units) | As req. | ☐ | |
| 4 | Load wheels/rollers (if replacing) | 2-4 | ☐ | |
| 5 | Steer wheels (if replacing) | 1-2 | ☐ | |
| 6 | Rags, cleaning materials | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Warehouse Manager