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OSHA Lockout Tagout (LOTO) Checklist

Energy isolation checklist per OSHA 29 CFR 1910.147

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Details
# Procedure Item Verified Notes
Pre-Lockout Preparation
1Equipment and all energy sources identified
2Correct lockout procedure obtained for this equipment
3Affected employees notified of lockout
4Lock, tag, and isolation devices available
5PPE selected and donned for energy isolation
Shutdown and Isolation
6Equipment shut down using normal stopping procedure
7Electrical energy source isolated (breaker, disconnect)
8Pneumatic energy source isolated (valve closed, bled)
9Hydraulic energy source isolated (valve closed, pressure relieved)
10Mechanical energy source isolated (blocks, pins installed)
11Other energy sources isolated (thermal, chemical, gravity)
Lockout Application
12Personal lock applied to each isolation point
13Danger tag attached to each lock with name, date, reason
14Lockout hasp used where multiple workers involved
15Valve lockout devices fitted where required
16Each authorised employee has applied their own lock
Stored Energy Verification
17Capacitors discharged or grounded
18Springs released or blocked
19Elevated components lowered or secured
20Residual pressure in lines bled to zero
21Temperature at safe level (if thermal energy present)
Zero Energy Confirmation
22Attempted start-up to verify zero energy state
23Voltage tester used to confirm zero electrical energy
24Pressure gauges read zero on all isolated systems
25Start control returned to off position after try-out
Restoration
26Work completed and tools removed from equipment
27Guards and safety devices reinstalled
28All personnel clear of equipment and notified
29Each authorised employee removes their own lock and tag
30Equipment restarted and tested for normal operation
Declaration & Sign-Off

I confirm that all items have been inspected/completed as indicated above. Any defects or concerns have been noted and reported.

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Reviewed / Approved By