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OSHA Forklift Inspection Checklist

Pre-shift and periodic inspection per OSHA 29 CFR 1910.178

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Details
# Inspection Item P/F Notes
Forks and Mast
1Forks free from cracks, bends, and excessive wear
2Fork heel thickness within manufacturer tolerance
3Fork locking pins present and secure
4Mast chains lubricated and free from damage
5Mast rollers operate smoothly without binding
6Mast raises, lowers, and tilts without hesitation
7Backrest extension secure and undamaged
Hydraulic System
8Hydraulic fluid level within operating range
9No visible hydraulic leaks at hoses or fittings
10Lift and tilt cylinders free from drift
11Hydraulic hoses free from abrasion and bulging
12Hydraulic controls respond without delay
13Hydraulic filter condition acceptable
Brakes and Steering
14Service brake stops truck within normal distance
15Parking brake holds on incline
16Steering responds smoothly in both directions
17No excessive play or drift in steering wheel
Safety Devices
18Horn operates correctly
19Reversing alarm / beeper functional
20Headlights, tail lights, and warning lights working
21Overhead guard (FOPS) secure and undamaged
22Seatbelt / operator restraint present and functional
23Data plate legible and attached
24Fire extinguisher present and in date
25Mirrors and visibility aids clean and intact
Power Source
26Engine oil level within operating range (IC) / battery charge level (electric)
27Coolant level satisfactory (IC) / battery connections tight (electric)
28No abnormal engine noise, smoke, or exhaust odour
29Fuel level adequate / battery electrolyte level correct
30LPG tank secure, fittings tight, no leaks (if applicable)
Tyres and General
31Tyres free from cuts, chunks, and excessive wear
32Tyre pressure within specification (pneumatic)
33Lug nuts tight and all present
34No fluid leaks under truck (oil, coolant, fuel)
35Body and counterweight free from damage
36General cleanliness acceptable, cab floor clear of debris
Declaration & Sign-Off

I confirm that all items have been inspected/completed as indicated above. Any defects or concerns have been noted and reported.

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