Minor service - diesel lighting tower (trailer-mounted, all makes)
Estimated duration: 1 - 1.5 hours • Frequency: every 250 engine hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Engine | ||||
| 1 | Drain and replace engine oil (10W-30 or 15W-40) | DRAIN/FILL | ☐ | |
| 2 | Replace engine oil filter | REPLACE | ☐ | |
| 3 | Inspect air filter element - replace if dirty | INSPECT | ☐ | |
| 4 | Drain fuel/water separator and check for contamination | DRAIN | ☐ | |
| 5 | Check coolant level and condition - top up if required | CHECK | ☐ | |
| 6 | Check fuel tank level and inspect for leaks | CHECK | ☐ | |
| Mast and Lights | ||||
| 7 | Inspect mast mechanism (winch cable or hydraulic cylinder) | INSPECT | ☐ | |
| 8 | Check mast extension, rotation and locking | CHECK | ☐ | |
| 9 | Inspect light heads and lamps/LEDs for damage | INSPECT | ☐ | |
| 10 | Check ballast or LED driver operation | CHECK | ☐ | |
| Electrical | ||||
| 11 | Test auto-start system (if fitted) | TEST | ☐ | |
| 12 | Check earthing connections and stake | CHECK | ☐ | |
| 13 | Test emergency stop | TEST | ☐ | |
| Lubrication | ||||
| 14 | Grease mast pivot points and winch | GREASE | ☐ | |
| Trailer and Enclosure | ||||
| 15 | Inspect trailer frame, wheels and jockey wheel | INSPECT | ☐ | |
| 16 | Inspect enclosure panels and latches | INSPECT | ☐ | |
| 17 | Check hour meter reading | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Engine oil | 10W-30 or 15W-40 | 3 - 8 L |
| Coolant | 50/50 ethylene glycol | 3 - 6 L |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical diesel lighting towers. Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by unit size.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil (10W-30 or 15W-40) | 3-8 L | ☐ | |
| 2 | Engine oil filter | 1 | ☐ | |
| 3 | Fuel/water separator element | 1 | ☐ | |
| 4 | EP2 grease cartridges | 1-2 | ☐ | |
| 5 | Coolant (pre-mixed or concentrate) | As req. | ☐ | |
| 6 | Replacement lamps/globes (if needed) | As req. | ☐ | |
| 7 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager