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Grout plant daily inspection: complete before first use each shift
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Inspection Items
Circle or mark the applicable column for each item: P = Pass | F = Fail | N/A = Not applicable. Record notes for any F.
| # | Check | P | F | N/A | Notes / Action |
|---|---|---|---|---|---|
| Walk-Around | |||||
| 1 | General condition: no visible damage | ||||
| 2 | No visible leaks: oil, hydraulic, grout | ||||
| 3 | Ground conditions: stable, suitable for operation | ||||
| Engine & Fluids | |||||
| 4 | Engine oil: correct level | ||||
| 5 | Hydraulic oil: correct level | ||||
| 6 | Fuel: sufficient for shift | ||||
| 7 | Coolant: correct level (if water-cooled) | ||||
| Hydraulic System | |||||
| 8 | ON/OFF detent: functions correctly | ||||
| 9 | Rams / cylinders: no leaks | ||||
| 10 | Hoses: secure, no chafing or bulging | ||||
| 11 | Connections and couplings: secure, no leaks | ||||
| Electrical | |||||
| 12 | Battery: mount secure, connections tight | ||||
| 13 | Isolator switch: operational | ||||
| 14 | Ignition / start system: operational | ||||
| # | Check | P | F | N/A | Notes / Action |
|---|---|---|---|---|---|
| Structure & Guarding | |||||
| 15 | Panels, covers and grates: in place, secure | ||||
| 16 | Guards: secure, not damaged or removed | ||||
| 17 | Frame: no damage, cracks or distortion | ||||
| Mixer & Agitator | |||||
| 18 | Paddle / agitator: condition acceptable, no excessive wear | ||||
| 19 | Grate interlock: grate cannot open while paddle is turning | ||||
| 20 | Hopper: condition acceptable, no blockages | ||||
| 21 | Water supply: connected, adequate flow | ||||
| Pump System | |||||
| 22 | Grout pump: condition acceptable, no leaks | ||||
| 23 | Delivery lines and couplings: secure, no wear or cracks | ||||
| 24 | Pressure gauges: readable, functioning | ||||
| Safety Devices | |||||
| 25 | Fire extinguisher: present, in date, accessible | ||||
| 26 | Emergency stops: tested, accessible | ||||
| 27 | LOTO points: identified, accessible | ||||
| 28 | Guards: in place, secure | ||||
Defects & Action Required (list any item marked F: reference item # from checklist)
| Item # | Defect description | Action taken / reported to | Rectified by / date |
|---|---|---|---|
Declaration
I declare that I have completed this grout plant pre-start inspection before using this grout plant. I have reported any defects or non-compliant items to my supervisor and will not use this grout plant until any defects that affect safety have been rectified. I understand that failure to complete a pre-start check or to report defects may breach company policy and WHS obligations.