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Generator Maintenance Checklist

Inspection, servicing and load test log | Diesel · Petrol · Standby generators

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PAGE 1 OF 2

Generator Details

Inspection Items — Page 1 of 2

Mark: P = Pass  |  F = Fail  |  N/A = Not applicable. Record notes for any F. Do not operate if any F item remains unresolved.

# Check Item P F N/A Notes / Action
A — Visual Inspection
1External condition: no significant damage, corrosion or contaminationN/A
2Fuel tank: no leaks, cap present and sealed, level adequateN/A
3Fuel lines and connections: no leaks, no damage or chafingN/A
4Exhaust system: no leaks, guards in place, no blockageN/A
5Air intake and air filter: no blockage, filter condition acceptableN/A
6Cooling system — radiator: fins clean, no damageN/A
7Cooling system — hoses: no cracks, secure, no leaksN/A
8Cooling system — coolant level: within rangeN/A
9Cooling system — fan: blades intact, guards in placeN/A
10Battery: terminals clean and secure, no corrosionN/A
11Battery cables: no damage, secure connectionsN/A
12Control panel: no damage, moisture or loose connectionsN/A
B — Fluid Checks
13Engine oil level: within range (record level if possible)N/A
14Engine oil condition: colour and viscosity acceptable, no contaminationN/A
15Engine oil — visible leaks: noneN/A
16Coolant level: within rangeN/A
17Coolant concentration: tested, within specificationN/A
18Coolant — visible leaks: noneN/A
19Fuel level: adequateN/A
20Fuel quality: no water or sediment contaminationN/A
21Fuel filter / water separator: condition acceptable, not due for replacementN/A
Generator Maintenance Checklist — Page 2 of 2
Asset #
Date
Technician

Mark: P = Pass  |  F = Fail  |  N/A = Not applicable. Record notes for any F.

# Check Item P F N/A Notes / Action
C — Electrical Checks
22Battery voltage: within specification (record V)N/A
23Battery charger: operationalN/A
24Transfer switch (if fitted): operational, correct modeN/A
25Circuit breakers: no tripped breakers, condition acceptableN/A
26Output connections and cables: secure, no damageN/A
27Earth / ground connection: secure and correctN/A
28Emergency stop button: tested and functionalN/A
29Control panel indicators and alarms: functionalN/A
D — Operational Test (Run Under Load)
30Starts within normal cranking attemptsN/A
31Idle and full-load RPM: correctN/A
32Oil pressure: within specification (record kPa if available)N/A
33Coolant temperature: within specificationN/A
34Voltage output: stable at rated voltage (record V)N/A
35Frequency output: stable at 50 Hz (record Hz)N/A
36No abnormal noises or vibrationsN/A
37Exhaust smoke: colour acceptable (no heavy black or white smoke)N/A
38Auto-start function (if fitted): tested and functionalN/A
39Load transfer (if transfer switch fitted): smooth, no interruptionN/A

Section E — Preventive Maintenance Due

Task Last Done (Date / Hours) Due Date / Hours Status
Oil change
Fuel filter change
Air filter change
Coolant change
Load bank test
Next full service
Section F — Defects & Actions
Defects found?
Yes No
Description
Reported to (name)
Generator fit for use?
Yes No
If No — tagged out of service?
Yes No
Technician Sign-off
Signature
Print name
Date / Time