EWP / Boom Lift Quarterly Service Procedure

Estimated duration: 2 - 3 hours • Frequency: every 3 months or 150 operating hours

Equipment Details

Make / Model

Serial Number

Fleet / Asset ID

Hour Meter Reading

Site / Location

Service Date

Technician Name

Power Type (D / E)

#	Service Action	Type	Done
Engine / Power (Diesel Models)
1	Drain and replace engine oil (10W-30 or 15W-40)	DRAIN/FILL	☐
2	Replace engine oil filter	REPLACE	☐
Battery / Power (Electric Models)
3	Check battery electrolyte level and specific gravity	CHECK	☐
4	Check battery charger operation and connections	CHECK	☐
Hydraulic System
5	Check hydraulic oil level in sight glass	CHECK	☐
6	Inspect hydraulic hoses, fittings and cylinders for leaks	INSPECT	☐
Controls and Functions
7	Test all platform controls (drive, steer, boom up/down, telescope, rotate)	TEST	☐
8	Test all ground controls (same functions)	TEST	☐
9	Test emergency descent/lowering (manual pump or gravity valve)	TEST	☐
Turntable and Boom
10	Inspect turntable bearing for play and noise	INSPECT	☐
11	Grease all boom pivot pins	GREASE	☐
12	Grease turntable bearing	GREASE	☐
13	Grease slew ring	GREASE	☐
Tyres, Outriggers and Chassis
14	Check tyre pressures and condition (all positions)	CHECK	☐
15	Inspect outriggers/stabilisers (extend, retract, pads)	INSPECT	☐
Safety Systems
16	Test load sense/overload system	TEST	☐
17	Check platform floor condition	CHECK	☐
18	Inspect guardrails and mid-rails	INSPECT	☐
19	Test horn and motion alarms	TEST	☐
20	Inspect harness anchor points on platform	INSPECT	☐
21	Check control labels and safety decals	CHECK	☐

Service Action

Type

Done

Notes

Engine / Power (Diesel Models)

Drain and replace engine oil (10W-30 or 15W-40)

DRAIN/FILL

☐

Replace engine oil filter

REPLACE

☐

Battery / Power (Electric Models)

Check battery electrolyte level and specific gravity

CHECK

☐

Check battery charger operation and connections

CHECK

☐

Hydraulic System

Check hydraulic oil level in sight glass

CHECK

☐

Inspect hydraulic hoses, fittings and cylinders for leaks

INSPECT

☐

Controls and Functions

Test all platform controls (drive, steer, boom up/down, telescope, rotate)

TEST

☐

Test all ground controls (same functions)

TEST

☐

Test emergency descent/lowering (manual pump or gravity valve)

TEST

☐

Turntable and Boom

Inspect turntable bearing for play and noise

INSPECT

☐

Grease all boom pivot pins

GREASE

☐

Grease turntable bearing

GREASE

☐

Grease slew ring

GREASE

☐

Tyres, Outriggers and Chassis

Check tyre pressures and condition (all positions)

CHECK

☐

Inspect outriggers/stabilisers (extend, retract, pads)

INSPECT

☐

Safety Systems

Test load sense/overload system

TEST

☐

Check platform floor condition

CHECK

☐

Inspect guardrails and mid-rails

INSPECT

☐

Test horn and motion alarms

TEST

☐

Inspect harness anchor points on platform

INSPECT

☐

Check control labels and safety decals

CHECK

☐

Fluid Specifications (General Guide)

System	Type / Grade	Approx. Capacity
Engine oil (diesel)	10W-30 or 15W-40	6 - 12 L
Hydraulic oil	ISO VG 32 or 46	40 - 80 L (system)
Grease	EP2 lithium complex	As required
Battery water (electric)	Distilled water	As required

Specifications are general guidelines for typical boom lifts and EWPs (diesel and electric). Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by machine size and configuration.

Parts / Consumables Required

#	Part / Consumable	Qty	Ready
1	Engine oil filter (diesel)	1	☐
2	Engine oil (10W-30 or 15W-40, diesel)	6-12 L	☐
3	EP2 grease cartridges	2-4	☐
4	Battery water - distilled (electric)	As req.	☐
5	Hydraulic oil for top-up	As req.	☐
6	Rags, drip tray, waste oil container	-	☐

Notes / Defects Identified

Next Service Due

Next quarterly service at

Next annual service at

Estimated date

Scheduled by

Technician

Name

Signature

Date

Supervisor / Workshop Manager

Name

Signature

Date