Minor service - articulated dump truck and rigid dump truck (all makes)
Estimated duration: 2 - 3 hours • Frequency: every 250 engine hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Engine | ||||
| 1 | Drain and replace engine oil (15W-40 CI-4/CK-4) | DRAIN/FILL | ☐ | |
| 2 | Replace engine oil filter | REPLACE | ☐ | |
| 3 | Inspect air filter outer element - replace if dirty | INSPECT | ☐ | |
| 4 | Drain fuel/water separator and check for contamination | DRAIN | ☐ | |
| 5 | Check coolant level and condition - top up if required | CHECK | ☐ | |
| 6 | Inspect exhaust system and DPF for leaks or damage | INSPECT | ☐ | |
| 7 | Check AdBlue/DEF level (if fitted) | CHECK | ☐ | |
| Transmission and Driveline | ||||
| 8 | Check transmission oil level | CHECK | ☐ | |
| 9 | Check differential oil levels (front, centre, rear) | CHECK | ☐ | |
| 10 | Grease driveline universal joints | GREASE | ☐ | |
| Hydraulic System | ||||
| 11 | Check hydraulic oil level (dump body system) | CHECK | ☐ | |
| Steering and Suspension | ||||
| 12 | Grease king pins and steer axle | GREASE | ☐ | |
| 13 | Grease articulation joint (ADT) | GREASE | ☐ | |
| 14 | Grease suspension pins (if applicable) | GREASE | ☐ | |
| Tyres | ||||
| 15 | Check tyre pressures all positions | CHECK | ☐ | |
| 16 | Inspect tyre condition and tread depth | INSPECT | ☐ | |
| Dump Body | ||||
| 17 | Inspect dump body for cracks, wear plates and floor thickness | INSPECT | ☐ | |
| 18 | Check tailgate mechanism and latches | CHECK | ☐ | |
| 19 | Inspect dump cylinder pins and bushes | INSPECT | ☐ | |
| Electrical and Safety | ||||
| 20 | Check battery terminals, cable condition and charge | CHECK | ☐ | |
| 21 | Test lights, horn, reversing alarm and camera | CHECK | ☐ | |
| 22 | Check seatbelt condition and ROPS | CHECK | ☐ | |
| 23 | Check fire extinguisher - pressure, pin, seal, expiry | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Engine oil | 15W-40 CI-4 / CK-4 | 25 - 45 L |
| Hydraulic oil | ISO VG 46 | 40 - 80 L (system) |
| Coolant | 50/50 ethylene glycol | 40 - 60 L |
| Transmission oil | Allison TES 295 or TO-4 | 30 - 50 L (system) |
| Differential oil | 80W-140 GL-5 | 10 - 20 L per diff |
| AdBlue / DEF | ISO 22241 | As required |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical articulated and rigid dump trucks (25 - 60 t). Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by machine size.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil (15W-40) | 25-45 L | ☐ | |
| 2 | Engine oil filter | 1 | ☐ | |
| 3 | Fuel/water separator element | 1 | ☐ | |
| 4 | EP2 grease cartridges | 6-10 | ☐ | |
| 5 | Coolant (pre-mixed or concentrate) | As req. | ☐ | |
| 6 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager