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Routine inspection for belt conveyors - all sections must be completed
Mark P (Pass), F (Fail), or N/A for each item. Record details of any defects in the Notes column.
| # | Inspection Item | P | F | N/A | Notes |
|---|---|---|---|---|---|
| Belt Condition | |||||
| 1 | Belt surface free of cuts, gouges, and tears | ☐ | ☐ | ☐ | |
| 2 | Belt edges intact, no fraying or delamination | ☐ | ☐ | ☐ | |
| 3 | Belt splice joints in good condition | ☐ | ☐ | ☐ | |
| 4 | Belt tension adequate, no excessive sag | ☐ | ☐ | ☐ | |
| 5 | Belt cover wear within acceptable limits | ☐ | ☐ | ☐ | |
| Rollers & Idlers | |||||
| 6 | All carry idlers rotating freely | ☐ | ☐ | ☐ | |
| 7 | Return idlers rotating freely, no seizure | ☐ | ☐ | ☐ | |
| 8 | Impact idlers at loading zone in good condition | ☐ | ☐ | ☐ | |
| 9 | No excessive noise or vibration from rollers | ☐ | ☐ | ☐ | |
| Drive System | |||||
| 10 | Drive pulley lagging intact, no wear-through | ☐ | ☐ | ☐ | |
| 11 | Motor mounting bolts secure and tight | ☐ | ☐ | ☐ | |
| 12 | Gearbox oil level correct, no leaks | ☐ | ☐ | ☐ | |
| 13 | Coupling guards in place and secure | ☐ | ☐ | ☐ | |
| 14 | Take-up mechanism functioning correctly | ☐ | ☐ | ☐ | |
| Safety Guards | |||||
| 15 | Nip point guards at head and tail pulleys secure | ☐ | ☐ | ☐ | |
| 16 | Emergency stop pull-wire functional | ☐ | ☐ | ☐ | |
| 17 | Belt drift switches operational | ☐ | ☐ | ☐ | |
| 18 | Under-speed/zero-speed sensor working | ☐ | ☐ | ☐ | |
| 19 | Walkway and crossover access clear and safe | ☐ | ☐ | ☐ | |
| Tracking & Alignment | |||||
| 20 | Belt tracking centrally on all idlers | ☐ | ☐ | ☐ | |
| 21 | Training idlers correctly adjusted | ☐ | ☐ | ☐ | |
| 22 | No material spillage from mistracking | ☐ | ☐ | ☐ | |
| 23 | Skirt boards and sealing effective | ☐ | ☐ | ☐ | |
| 24 | Belt cleaners/scrapers effective, correct tension | ☐ | ☐ | ☐ | |
Declaration
I confirm that this inspection has been conducted in accordance with the site maintenance procedures. All items have been inspected and findings accurately recorded. Any defects identified have been reported and corrective actions initiated where required.