Minor service - portable or fixed conveyor belt system
Estimated duration: 1.5 - 2.5 hours • Frequency: every 250 operating hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Belt | ||||
| 1 | Check belt tension and adjust if required | ADJUST | ☐ | |
| 2 | Check belt tracking and alignment | CHECK | ☐ | |
| 3 | Inspect belt surface for cuts, tears, gouges and edge damage | INSPECT | ☐ | |
| 4 | Check belt splices and joints for separation | CHECK | ☐ | |
| 5 | Inspect belt speed (visual or tachometer) | INSPECT | ☐ | |
| Rollers and Pulleys | ||||
| 6 | Inspect carry rollers (idlers) for spin, seizure and alignment | INSPECT | ☐ | |
| 7 | Inspect return rollers for spin and seizure | INSPECT | ☐ | |
| 8 | Check impact rollers at loading point | CHECK | ☐ | |
| 9 | Inspect drive pulley lagging for wear | INSPECT | ☐ | |
| 10 | Inspect tail pulley and take-up mechanism | INSPECT | ☐ | |
| Scrapers and Seals | ||||
| 11 | Check belt scrapers and cleaners (primary and secondary) | CHECK | ☐ | |
| 12 | Inspect chute and hopper liners for wear | INSPECT | ☐ | |
| 13 | Check skirting rubber and seals | CHECK | ☐ | |
| Drive System | ||||
| 14 | Inspect motor (temperature, vibration, noise) | INSPECT | ☐ | |
| 15 | Check gearbox oil level and condition | CHECK | ☐ | |
| Lubrication | ||||
| 16 | Grease all bearings (drive, tail, idler, return) | GREASE | ☐ | |
| Safety | ||||
| 17 | Check all guards and covers are fitted | CHECK | ☐ | |
| 18 | Test emergency stops and pull-cords/rip-cords | TEST | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Gearbox oil | EP 220 or 320 per manufacturer | 5 - 15 L |
| Bearing grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical conveyor belt systems. Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by conveyor size.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | EP2 grease cartridges | 2-4 | ☐ | |
| 2 | Replacement scrapers (if worn) | As req. | ☐ | |
| 3 | Skirting rubber (if worn) | As req. | ☐ | |
| 4 | Rags, cleaning supplies | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager