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Periodic inspection for gas or air compressor station facilities and equipment.
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Inspection Items
Mark the applicable column for each item: P = Pass | F = Fail | N/A = Not applicable. Record notes for any F.
| # | Check | P | F | N/A | Notes / Action |
|---|---|---|---|---|---|
| Compressor Units | |||||
| 1 | Compressor operating within rated pressure and temperature limits | ||||
| 2 | Oil levels checked and within specification | ||||
| 3 | Air / gas filters inspected, cleaned or replaced as required | ||||
| 4 | Abnormal noise, vibration or leaks investigated and recorded | ||||
| Cooling Systems | |||||
| 5 | Intercooler and aftercooler fins clean, free from fouling or damage | ||||
| 6 | Coolant levels checked, no leaks in cooling circuit | ||||
| 7 | Cooling fans and motors operating correctly | ||||
| Piping & Valves | |||||
| 8 | Suction and discharge piping inspected for corrosion, leaks or vibration damage | ||||
| 9 | Isolation valves, check valves and drain valves operational | ||||
| 10 | Pipe supports and hangers secure, no excessive movement | ||||
| Instrumentation | |||||
| 11 | Pressure gauges, temperature gauges and transmitters calibrated and reading correctly | ||||
| 12 | Flow meters and level indicators functional | ||||
| 13 | SCADA / PLC communication verified, alarms tested | ||||
| # | Check | P | F | N/A | Notes / Action |
|---|---|---|---|---|---|
| Electrical | |||||
| 14 | MCC and switchgear enclosures secure, ventilation adequate | ||||
| 15 | Motor insulation resistance tested and within limits | ||||
| 16 | Cable trays, conduits and junction boxes in good condition | ||||
| Safety Systems (ESD & Gas Detection) | |||||
| 17 | Emergency shutdown (ESD) system tested and functional | ||||
| 18 | Gas detectors calibrated, alarm and trip setpoints verified | ||||
| 19 | Fire detection and suppression systems inspected and serviceable | ||||
| 20 | Pressure relief valves within test date and set pressures confirmed | ||||
| Foundations & Vibration | |||||
| 21 | Compressor skid and foundation bolts secure, no cracking | ||||
| 22 | Vibration readings taken and within acceptable limits | ||||
| Environmental Controls | |||||
| 23 | Oil / condensate drains and separators functioning, no spills observed | ||||
| 24 | Noise attenuation measures in place, boundary noise levels compliant | ||||
Deficiencies & Corrective Actions (list any item marked F: reference item # from checklist)
| Item # | Deficiency description | Corrective action / reported to | Rectified by / date |
|---|---|---|---|
Declaration
I declare that I have completed this compressor station inspection in accordance with site operating procedures, applicable Australian Standards and OEM maintenance requirements. All deficiencies identified have been recorded and reported to the responsible person. Safety-critical defects must be rectified before continued operation of the station.