Routine service - boom lifts, EWPs and truck-mounted platforms (all makes)
Estimated duration: 1.5 - 2.5 hours • Frequency: every 250 engine hours
Equipment Details
| # | Service Action | Type | Done | Notes |
|---|---|---|---|---|
| Engine | ||||
| 1 | Drain and replace engine oil | DRAIN | ☐ | |
| 2 | Replace engine oil filter | REPLACE | ☐ | |
| 3 | Check coolant level and condition | CHECK | ☐ | |
| 4 | Inspect air filter element | INSPECT | ☐ | |
| 5 | Check fuel system for leaks | CHECK | ☐ | |
| Hydraulic System | ||||
| 6 | Check hydraulic oil level (sight glass) | CHECK | ☐ | |
| 7 | Inspect all hydraulic hoses and fittings for leaks | INSPECT | ☐ | |
| 8 | Check cylinder rods for scoring or damage | INSPECT | ☐ | |
| Boom Structure | ||||
| 9 | Inspect all boom sections and welds for cracking | INSPECT | ☐ | |
| 10 | Check boom pins and bushes for wear or play | INSPECT | ☐ | |
| 11 | Inspect turntable and slew ring | INSPECT | ☐ | |
| Lubrication | ||||
| 12 | Grease all boom pivot pins | GREASE | ☐ | |
| 13 | Grease slew bearing and turntable bearing | GREASE | ☐ | |
| 14 | Grease cylinder pins and outrigger pivot pins | GREASE | ☐ | |
| Safety Devices | ||||
| 15 | Test platform tilt alarm | TEST | ☐ | |
| 16 | Test overload cutout | TEST | ☐ | |
| 17 | Test emergency lowering (battery-powered) | TEST | ☐ | |
| 18 | Test emergency lowering (manual hand pump) | TEST | ☐ | |
| 19 | Test ground control override | TEST | ☐ | |
| 20 | Test outrigger interlocks (if applicable) | TEST | ☐ | |
| Platform | ||||
| 21 | Inspect guardrails, mid-rails and toe boards | INSPECT | ☐ | |
| 22 | Check gate self-closes and latches correctly | CHECK | ☐ | |
| 23 | Inspect harness anchor points | INSPECT | ☐ | |
| Tyres / Wheels | ||||
| 24 | Check tyre condition, cuts and tread depth | INSPECT | ☐ | |
| 25 | Check tyre pressures | CHECK | ☐ | |
| 26 | Check wheel nut torque | CHECK | ☐ | |
| Electrical | ||||
| 27 | Check all lights, beacons and horn | CHECK | ☐ | |
| 28 | Check control panel operation (platform and ground) | CHECK | ☐ | |
| Functional Test | ||||
| 29 | Operate boom through full range (raise, extend, slew, lower) | TEST | ☐ | |
| 30 | Test all platform controls | TEST | ☐ | |
| 31 | Test all ground controls | TEST | ☐ | |
| 32 | Listen for abnormal noises during operation | CHECK | ☐ | |
Fluid Specifications (General Guide)
| System | Type / Grade | Approx. Capacity |
|---|---|---|
| Engine oil | 15W-40 CI-4 / CK-4 | 5 - 12 L |
| Hydraulic oil | ISO VG 46 (AW 46) | 80 - 200 L (system) |
| Coolant | 50/50 ethylene glycol | 8 - 15 L |
| Brake fluid | DOT 3 or DOT 4 | As required |
| Grease | EP2 lithium complex | As required |
Specifications are general guidelines for typical boom-type cherry pickers and EWPs. Always refer to the manufacturer's service manual for your specific make and model. Capacities vary by machine size and type.
Parts / Consumables Required
| # | Part / Consumable | Part Number | Qty | Ready |
|---|---|---|---|---|
| 1 | Engine oil (15W-40) | 5-12 L | ☐ | |
| 2 | Engine oil filter | 1 | ☐ | |
| 3 | EP2 grease cartridges | 2-4 | ☐ | |
| 4 | Brake fluid (DOT 3/4) | As req. | ☐ | |
| 5 | Coolant (pre-mixed or concentrate) | As req. | ☐ | |
| 6 | Hydraulic oil (AW 46) for top-up | As req. | ☐ | |
| 7 | Rags, drip tray, waste oil container | - | ☐ |
Notes / Defects Identified
Next Service Due
Technician
Supervisor / Workshop Manager