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Bobcat 500-Hour Service Checklist

500-hour preventive maintenance service record for Bobcat compact track loaders and skid steers.

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Machine & Service Details

Service Items

Circle or mark the applicable column for each item: P = Pass  |  F = Fail  |  N/A = Not applicable. Record notes for any F.

# Check P F N/A Notes / Action
Engine System
1Engine oil drained and replaced (check OEM spec grade)
2Engine oil filter replaced
3Fuel filters replaced (primary and secondary)
4Fuel/water separator drained and checked
5Air filter primary element: inspected, replaced if restricted
6Air filter safety element: inspected, replaced if required
7Coolant level and condition checked (top up or replace per schedule)
8Coolant hoses and clamps: no cracks, swelling or leaks
9Drive belts: tension correct, no cracks or glazing
10Exhaust system: no leaks, clamps secure, heat shields intact
Hydraulic System
11Hydraulic oil level checked and topped up
12Hydraulic charge filter replaced
13Hydraulic reservoir breather cap replaced
14Hydraulic hoses and fittings: no leaks, chafing or damage
15Hydraulic cylinder rods: no scoring, pitting or seal leaks
16Quick-attach coupler pins and latches: functional, no excessive wear
Undercarriage & Drive
17Track tension measured and adjusted to spec
18Track condition: no missing lugs, cracks or excessive wear
19Drive motor oil drained and replaced
20Rollers and idlers: rotate freely, no leaks or flat spots
21Drive sprockets: no excessive tooth wear or chipping
22Final drive case: no leaks, oil level correct
Electrical & Controls
23Battery terminals: clean, tight, no corrosion
24Battery electrolyte level (if applicable) and charge state
25All warning lights and gauges functional
26Backup alarm operational
27Headlights, tail lights and beacon: functional
28Seat switch and seat belt interlock: operational
Bobcat 500-Hour Service Checklist - Page 2 of 2
Machine ID
Date
Technician
# Check P F N/A Notes / Action
Safety & Structural
29ROPS/FOPS: no cracks, damage or loose bolts
30Seat belt: condition, latch function, retraction
31Fire extinguisher: present, charged, in date
32Lift arm and tilt cylinder pins: lubricated, no excessive wear
33Bucket cutting edge: wear level, secure mounting
34Guards and covers: all in place and secured
Lubrication & Final Checks
35All grease points serviced per lubrication chart
36Cab door latch and window: functional, clean
37Instrument panel hours recorded and next service due updated
38Test run completed: no abnormal noise, vibration or warning lights
Overall Result
PASS: all items satisfactory, machine fit for use FAIL: defect(s) identified, see table below

Defects & Action Required  (list any item marked F: reference item # from checklist)

Item # Defect description Action taken / reported to Rectified by / date

Declaration

I declare that I have completed this 500-hour service in accordance with the manufacturer service schedule. All service items have been inspected and serviced as recorded above. Any defects or items requiring further attention have been reported and recorded in the defects table.

Technician / Operator Sign-off
Signature
Print name
Date & time
Supervisor / Service Manager Acknowledgement
Signature
Print name
Date